• Gender: Male
• Age: 30
• Designation: PRODUCTION ENGINEER
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Vadodara
• Work Experience: 6.4 Year(s)

Education

DIPLOMAMECHANICAL ENGINEERING from Balasinor College of Polytechnic(AUG-2022) 1st Year Appearing

Professional Course MECH. ENG. & ELEC.ENG ITM Universe Gwalior Vadodara.

2 Year Successfully Completed Appreciate-ship In Raychem RPG PVT LTD Halol.

ITI-TURNER & CNC PROGRAMMER from EbrahimBawany Technical Institute year (July-2013) 75%

ITI-AUTOMOBILE from Cottage Industry Training Center year (July-2012) 69.8%

SSC from LalBhadurShastri High School year (March-2011) 48%

Skill Sets

FLEXIBILITY
RAPID LERNER
DECISION MAKER
LEADERSHIP
TPM CIRCLE ACTIVITY
40 Restorative Kaizens implemented in JH activity,
50 Visual Controls provided for Easy Identification and Operation of Machine Parts,
72 nos. One Point Lessons Identified and Trained Operating Team.
Installation of Cockpit control for whole machine data on one point
INCREASED POINTS
Crimping Machine output increase 15 nos to 25 Nos par hour.
OEE Of 250 & 440 tonnage Injection Molding Machine Increased 16% To 22% In OEE
Improvement Project.
WORKSHOP ATTENDED
CeII-TPM Counsellor at RAYCHEM RPG PVT. LIMITED HALOL
Setup Time Reduction
JH Implementation
TPM Deployment and Role of Circle Leader
5S Implementation
Integrated manufacturing practices for enhanced competitiveness
IT Skills
MS Office (Word, Excel, PowerPoint)
Oracle transection
Internet Browsing.
Printing, Scanning
AutoCAD ( 2D, 3D)
CAD & CAM etc.
PROJECT & SEMINAR DETAIL
Project on Setup time reduction (Mould chan

Work Experience

Designation : PRODUCTION ENGINEER
From :19 June 2023 till date.
Company Profile : Manufacturing Engineering Plastic Product Medical Device.

Job Profile:
Over 05 years of experience in Production & Production Planning ,Resource Optimization and Material & Team Management.
To Handle Man power (40 Workers) according to production planning, allocate work to them as per their skill & abilities.
Handling and solve the Quality Problem related to Power silicone compound Material.
Proficient in handling production operations for manufacturing Insulators and Surge arrestors and accountable for quality service & timely completion of the projects
Expertise in coordinating, planning & implementing changes to technology, machinery, equipment, process methodology, quality assurance, control systems and reporting procedures.
Demonstrated abilities in setting-up as well as ensuring smooth functioning of manufacturing units and enhancing operational efficiency by making use of leading edge technologies
Comprehensive experience in devising significant solutions, managing day-to-day production & manufacturing operations for making effective utilisation of man, machine, method ,materials & molds.
Monitoring of shift activity
All type of Material Handling, Packaging and Logistics management
Implementation of Standard Operating Process for all process
Visual Control, Visual Display and Visual Management
Looking after all Production operations related to quality improvement. & Productivity improvement.
Manufacturing activity of Molding machine
Handing the 40 manpower team.
Production loss analysis and efficiency calculation.
Productivity improvement and Rejection reduction implementation.
Handling 6 INJECTION molding machine .
Trouble shooting on molding process
Work as a production leader in TPM & 5's Activity.
New product development
Awarded SPARK AWARD for Rejection Reduce on Moulding shop floor.
SMED Implementation
Improved material issue process to production to meet production lead time
Contributed in Improving productivity to different Production, thereby reducing Lead time of production & Achieving production target as per defined timeline
Established Kaizens & handled continuous improvement activity related to productivity, quality, cost and process improvements.
DESMA injection Molding Machine.
440 Ton improvement Project : achieved 192nos from 160nos so production rate increase.
250 Ton Improvement Project :achieved 40cycle from 24cycle
560 Ton Molding Machine SMED Project; there by achieved 30 Min. /Setup from 360 Min. /Setup by Time
Study and Converting Internal to External Activity and ECRSSS.
Indoor Arrester through put time reduces by VSM activity.
PD fail Rejection reduction in Arrester.
Molding defect (Like Air trap, Shortfill, Flow mark etc) reduction by done kaizen in mold and machine
PFMEA and Control Plan.
OEE Calculation &Understanding TPM 16 losses.
Action based why-why analysis
Flow Management, Zero Defect, Zero Breakdown & Zero Accident
TPM, 5 S , Time-Management ,SPC, Kaizen & Poke yoke
Five -M conditions methodology.
SPC control ( quality tool )
SMED Activity and tool technique
Consumable/Conversion Cost control activity.
Training taken on First Aid
Training taken on SAFETY
Training taken on SHOP FLOR TRAINING
Handling of Production for Silicon, EVA, EPDM and Moulding ( Yizumi & Desma)
Production Planning and manpower allocation.
Productivity improvement
Looking after daily shift activities such as successive implementation of Production Planning and achieving set Production Target, Setting of Mould and M/C. Troubleshooting of Mould and other Processes.
Trial of new Mould and Materials, Testing of mechanical properties of polymer. Coordinate with customer order and do productions plan.
Inventory control in shop floor location.
To implement POKE YOKE in production for minimising Man errors and Implementation of 5s in shop floor.
Managing product towards zero customer complaint and fast response to Customer Complaint with Fast track response board
Ensuring manufacturing process meets and runs as per Standards including process flow diagrams, control plans, and WI/SOP etc.
Handling vertical and horizontal injection moulding machines, changeover and breakdown activities and new product development injection moulding trails run
Planning, coordinating and implementing action plans for meeting targets for productivity, quality, and delivery for lacking targets as per business plan.
Recommend design modifications to eliminate machine malfunctions & Product Defect.
Co-ordinate with the Design engineer, Maintenance engineer, Purchase engineer related to the production Improvement project.
Improve the Production rate by increasing the Availability Rate and Performance Rate.
Use the 5S Concept to improve the world class housekeeping in the Workplace & Reduce the searching time of tool.
Material Processed Compound & Silicon Rubber moulding.
Planning day-to-day production strategies & schedules along with resource allocation for optimum output.
Maintain the W.I.P In control.
Injection Molding Process.(560T,440T,400T,250T, Clamping tonnage for molds) , Compressor molding and Assembly line.
SMED activity to reduce set up and adjustment time.
5s Principles.
TPM, 9 Pillar Activities, TPM Circle Activity, Kaizen & OPLs , Poka yoke
Why-Why Analysis,
NCs closures
Epoxy mould & APG Jig with tool improvement Activity
High voltage product testing.
5M Analysis methodology.
Cost reduction activity for consumable.
Production data analysis like Conversion cost, Labour productivity, OEE , OLE .
Line balancing activity.
Effective communicator & team leader combined with flexible & detail oriented attitude with the ability to interact effectively with people at all levels of organisation Key Skill
Internal process trainer at Raychem RPG Pvt. Ltd.
Handling and observe the Surge arrester line.
Proficient in handling production operations for manufacturing Surge arrester accountable for quality service & timely completion with customer date.
Researched EVA in Red EVA And Grey EVA based poly-amide plastics.
Researched silicon compound in Powersil 310, Powersil 210, Nanju in Grade Typs Of A, B, C typs in Rubber..
To plan the work as per schedule.
To make sure that all raw materials are available as per requirement. To lay out each job.
To distribute work to workforce as per individual capabilities. To see the works being accomplished as per scheduled plan. To ensure smooth flow of work.
To ensure proper material handling.
To coordinate work of different sections.
To check the work regards quality & quantity. To set up new mould with minimum rejection.
Capability of taking trial out of new moulds.
Troubleshooting of defected molded components. Find out the root cause of problems & its solutions
Sound knowledge of TPM, SMED
Positive attitude and self-discipline.
Sincerity & always willing to expand my knowledge.
Adept to work under Pressure & Good in Team Work.
Leadership Quality skills.
Good communication & inter personal skills.
Flexible, quick to learn and adapt in new environments.
hard working & achievement oriented.
Open mindness leadership & Flexible.
Self control, self-discipline.
knowledge of men. Machine, mould & material. Good technical & human relation skill.
Optimistic & loyal attitude towards organisation.

Designation : TEAM LEADER
From : Sept - 2018 to Jan 2023.
Company Profile : Manufacturer of High voltage polymeric connectors/Insulators and surge arrester.

Future Goals

Seeking an opportunity to make a strong contribution to the organisational goals through continued development of process in integration of Production & Quality.
Job responsibility in a Mechanical & Plastic processing Engineering will fully utilise both my technical and managerial abilities.