Ref. No. : CA - 28354 - (Production - Roto Moulding – with 34.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering, From P.A.C.R.R Polytechnic Institute (Rajapalayam)., in 1989,

Skill Sets

I believe communication skills leadership qualities and knowledge are my strength, I believe in aligning my individual’s goals with that of company objectives & throughout my career, I shall strive hard to fulfill this.

MS Word, MS Excel, PowerPoint, ERP- JD Edwards & ORACLE Software.

Work Experience

Production Enginner. (Integrated Manufacturing oil & services
Company profile- manufacturing interests in ROTO MOULD/INJECTION & MOULD/BLOW MOULDING/ HDPE/ GRP/ GRC/ IMOS
May. 2019 to June 2020

Factory Manager In Roto Moulding
Nov 2006 to Mar 2019
Company profile -manufacturing interests in ROTO MOULD/INJECTION & MOULD/BLOW MOULDING/ HDPE/ GRP/ GRC/ IMOS

Job profile-
Responsibilities for the Production of ROTO MOULDING /ROTOLINING) products such as tanks (Cylindrical/spherical/Horozontal/ safety products( Road barriers & R.cones) Environmental products like planters, refuse bins (dust) etc.
Capacity of Machine( Total M/cs-5 nos.-Total-880 M.T. 75,180,250,295 & 80 M.Ton. per month. Respectively.
Extruder output daily – 105,54,105,40.Total-304 M.T M.Ton.respectively according to present m/c models.
Pulverisers output daily – 70, 175, 105 M.Ton.Total-350. M.T. respectively according to present m/c models.
Responsibilities for production, operation, documentation and ensures the quality and delivery requirements.
Develop operating procedures, set quality parameters to ensure the smooth running of system.
Planning and organizing materials & manpower.
Ensuring availability of raw material, machinery and equipment.
Monitor the performance of extrude-rs & pulverize and controlling the parameters.
Process on line Inspection.
Maintains the shift log books, shift reports and quality control reports.
Floor stock taking on every month 1st day.
Ensure production/maintenance activities as per company quality system.
Document preparation as per ISO. ( 14001, 9001 & 18001 )
Maintain & Follow up Quality system – QHSE – DAILY/MONTHLY/YEARLY.
Making production summary and giving stock transfer advice to stores.

Production & Maintenance)
September 1989 To May 2006
Company Name : Ramco Industries Ltd

Job Profile:
Responsibilities for the Production of Roto Molding products such as water tanks, safety road-barriers/cones, environmental related products etc…and Roto Lining of CST Piping Spools.
Responsibilities for production, operation, documentation and ensures the quality and delivery requirements.
Develop operating procedures, set quality parameters to ensure the smooth running of system.
Planning and organizing materials & manpower.
Ensuring availability of raw material, machinery and equipment.
Monitor the performance of extrude-rs & pulverize and controlling the parameters.
Process Inspection.
Maintains the shift log books, shift reports and quality control reports.
Floor stock taking on every month 1st day.
Ensure
production/maintenance activities as per company quality system.
Document preparation as per ISO. ( 14001, 9001 & 18001 )
Making production summary and giving stock transfer
advice to stores

Senior Prod. Supervisor.
Sept 1989 to May 2006
Company Profile : Leading Asbestos Cement Sheets and Accessories Manufactures in India. It is an ISO 9001. 2000 certified company.
Job Profile :
Responsibilities for the Production of Asbestos Cement Sheets.
Manpower control to ensure disciplinary working atmosphere.
Co-ordination Shift Process Control Activity and Shift Allocation.
Day to day operation management including production planning, machinery maintenance.
Ensure productivity with strict quality standards and handling production related issues
Ensure that the quality of the Products is of the quality expected by the customer and meets worldwide standards
Improve productivity and operational excellence, institute lean and continuous process innovation
Analyze and minimize the Scrap / Rework on the product, Wastage Controls.
Individual performance management and development.
Periodic review of Quality, Production, Dispatch, at the Plant.
Interaction with Supplier and monitoring the supplier performance and supplier quality improvement process.
To maintain industrial health and safety norms and create an accident free environment.

Core Competencies:
Production Management
Achieved optimum production output 450 M.T out of 500 M.T/ month in peak time.
Sound knowledge of process and troubleshooting in Rotomoulding, Extrusion, Pulverizing and Grit Blasting(Sand)
Skilled in Blasting operations and Roto-lining of CST spools and good knowledge about quality needs.Preparing and executing Preventive Maintenance Schedule.
Organizing & Task Management
Building Effective Teams
Self-development.

Quality Assurance
Adapting and implementing a stage-by-stage Quality Monitoring System to ensure adherence to technical specifications and quality standards with ISO I 133, ISO I 183, ISO 1357-6, ASTM D638, ASTM D790, ISO-868 & ASTM 1693
Reviewing operational practices, identifying areas of obstruction /quality failures and advising on system and process changes for qualitative improvement
Team Management
Leading, mentoring & monitoring the performance of the team, allocating duties to subordinates and motivating sub-contractors to complete the task within stipulated time.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.

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