• Gender: Male
• Age: 47
• Designation: Production Head Injection Moulding Automotive
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.5 Year(s)

Education

1.PPOT : ( Plastics Processing Operator Trainee ) – Govt ITI , Chennai
2.DPE : ( Diploma in Plastics Engineering ) – NIMT , Delhi
3.DQC : ( Diploma in Quality Control ) – IIQA – Trichy
4.NCS : ( National Certificate in Supervision ) – NPC – Chennai
5.MA : Public Admin – MKU – Madurai

Skill Sets

Over 22 years hands-on experience within a demanding and disciplined Various Plastics Manufacturing Industry ( Automotive , Medical, Electronics and FMGC – Injection Moulding, Extrusion Blow Moulding, PET Stretch Blow Moulding and UPVC, CPVC Products ) . Now Looking for an Opportunity to work as Senior Level in Production /Operation and utilize my experience in managing and directing production process to increase output of the company while ensure optimum utilization of resources.

Work Experience

Production Head – Injection moulding
From 2020 to Oct 2021
Company profile- The Company designs and supplies exterior lighting systems, plastic and polymer components, and electrical and precision metallic parts for passenger car, Full Service Supplier of Plastic Moulded Modules, Engine Valves, Machined Forgings, Exterior Lighting.

Production Manager
From July 2015 to March – 2019
Company profile- leading manufacture of PVC,CPVC,PPR,PP-RCT,HDPE,Pipe & Fittings.

Doowon Automotive Systems India Pvt Ltd – Oragadam – Chennai
Designation : Sr . Manager - Production
Period : June 2008 to 2014
Job profile-
Daily report to plant Director about Plant Operation ,Daily production & Down time ,Quality issue, Review meeting with All Department heads, Shift wise Inline Production Plan ( Based on the OEM production Plan ) Manpower Control, Responsible for entire Plant 3C 5S ,Effective Material utilization &Material Reconciliation , New projects, New Vendor Development, Maintaining & Updating Production & Quality systems related Documents,Responsible for inline Production stoppage and OEM Quality Issue’s , Preparing Counter measure for Production and Quality issue’s and presented to MD weekly meeting , Close monitoring and Action Plan preparing for Rejection’s and wastage generation and presented MD weekly Meeting.Preparing yearly training plan & Conducting training for Line leader’s, engineer’s and Asst- Manager’s

DECOTEC INTERNATIONAL LLC,  - Sharjah – UAE.
Designation : Production Officer - Reporting To : Plant Head -
Period : Oct 2004 to 2007
Job profile-
Taking care of entire Shift Production Activities Like , Production Result, machine down times , Mould Change over , Trouble Shooting for Process , Moulds , utilities ,Shift manpower control, Rejection control, Maintening Production Related all documents Material reconciliation
Production Line Equipment's : Injection Moulding ( From 50 to 250 ton – Poyun, Neggri Bossi, Arburg, L&T ) , Blow moulding – CMP 2 Ltr , Pad & screen Printing, Thermoforming, Lackaring, Filling & Packing, Plastics Decoration.

MEDICARE  DISPOSABLE TECHNOLOGIES, Kelampakkam Chennai - WHO -  GMP  &  Class 10000 Clean Room Company. Main Products : Disposable Syringes , Urine Bag - Total Manpower : 100 - Annual Turn over : 10 Crores Designation : Shift Enginee
Reporting to : Works Manager
Responsibility :
Taking care of entire Shift Production Activities Like , Production Result, machine down times , Mould Change over & Trouble Shooting for Process and moulds ,Shift manpower control, Rejection control, Maintaining Production & Quality Related all documents and Shift wise Material reconciliation.

Cavin Kare Private Limited ( Polymer Division ) – Manapattuveli – Pondicherry Main Products : Injection & Blow moulded Cosmetics Packaging items - Total manpower : 160 Annual turn over : 12 Crores ( Group turn over 450 Crores )
Designation : Asst – Supervisor ( Production )
July 1997 to 2002 Reporting to : Production Officer
Main Responsibility : To Achieve Shift Production Target, Reducing Machine Down time, Mould Change over , Process trouble Shooting, Production related Report Making. Manpower and Material Control(Reconciliation)
Line Equipment's :
Injection Moulding m/c : 8 ( 60 ton to 200 ton – Cincinatti,Welltec,Windsor )
Extrusion blow moulding m/c : 6 ( 2 Ltr, CMP )
PET Stretch Blow Moulding m/c : 6 ( 2 Ltr , MicroPET, RanaPET )

SAKURA PLASTICS, Chrompet – Chennai . Auto Components Manufacturer 
Period : July 1996  To July 1997 , Designation : Operator. 

AREAS OF EXPERIENCE : 
Operational management ,New Projects ( machine Erection & Commercial Production ) New Product Development , Vendor Development, JIG & Fixture Development , Semi Automation ,Effective Manpower Control , Implementing 3C 5S , Reducing downtime , Quality Assurance , Continuous improvement , Team leadership/supervision , Health and Safety, , Meeting/exceeding targets, Staff training, Report writing ,Production & Manpower planning , H.R. issues, Quality Documents.
MOULDS :Full & semi runner moulds, Core pulling moulds (Collapsible core moulds ) Auto unscrew moulds,Finger cam & Lip cavity moulds, Two & Three plate moulds . ( Mould Weight From 300 Kg’s to 12 ton )
MATERIALS : ABS, HIPS, GPPS, PS, SAN, PC, NYLON6, NYLON66 GF 30%,  PBT,  PET, ACETAL, TPR, UPVC, CPVC, PPR, PB, HDPE, PP ( Talk Filled & Mineral Filled ) PP GF 30%, , SB Co-polymer ( K –Resin ), Co polyester, Inomer resin ( Surlyn) 

TRAININGS  ATTENDED : 
1.Plastics Processing Techniques.  2.Productivity Improvement Techniques 3.Plastics Processing m/c’s Maintenance. 4.Mould Safety & Maintenance .5.Hydraulics & Pneumatic 6. Power Savings&. Measuring Instruments. 8. 7 QC Tools.9.Industrial Safety.  10. Awareness Program in 5S 11.Shop-floor Culture. 12. Time Management. 13. Team Work. 14. Goal Settings & Achievements 15.Interpersonal Skills. 16.  FRP Applications.17. Industrial Standing Orders,18. Happy Work Place , 19.Production & Planning Control.20.Industrial Labor Disputes 21.TPM & TQM. 22.  Kaizen & Poka- Yoke. 23. ISO 9002 & QS 9000 24, ISO/TS16949 25, Internal auditor