• Gender: Male
• Age: 49
• Designation: Production Head
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Gujarat
• Work Experience: 26.9 Year(s)

Education

B.E. Electrical Engineering from Delhi Institute of Engineering studies at Delhi in July2010 with 73.70%.
Diploma electrical engineering from Gandhi Polytechnic Valsad Gujarat in 1996 with 70%.

Skill Sets

SKILLS
MS Office & Internet Applications.
ERP-SAP-GUI scripting API 7.10.
Simatic manager S7 300 logic development.

FIELD OF INTEREST
Research & Development of new product/Machinery.
Projects management (Especially machinery manufacturing).
PLC Programming & Logic development Proficiency.

Production Planning, Supervising & Process Set Up Of Blow moulding Machine Product (500ml-1000L), extrusion moulding machine product like 3S and Duro turf and effecting measures/modifications in operating procedures to optimize resource & capacity utilization to enhance targeted Production.
Planning for plant routine preventive/Predictive and breakdown maintenance for Blow moulding/injection molding, extrusion moulding and Utility Maintenance for Electrical/Mechanical/hydraulic/systems.
Handling and managing New Blow Moulding Machine Manufacturing Project and Refurbishment of blow moulding machine for power saving & operating at less cycle time for blow moulding process/product set up,

Work Experience

Technical Head / Maintenance Head / Production Head
From May 2008 – Present.
Company profile- A leading ISO 9001-2015 & ISO 14001-2015 certified company in manufacturing of Extruded, Blow Moulded and Injection Moulded products, it has around 40 Units around the world, having operations in 8 different countries. In Blow Moulding the product range covers from 500ml capacity to 250 ltr Barrel capacities and 1000Ltr IBC’s. And a well-equipped Injection moulding facility (with around 400 moulds) for manufacture of House hold and industrial items like furniture, Pails, Single use Syringes, etc.

Job profile-
Production Planning and execution for 20 Ltr to 200 ltr capacity blow moulded Products, Process Parameter set up, manage a Production Team, Following Quality Standard of ISO9001, and health and safety14001 Systems. Different Mould set Up and Trials. To Achieve Targeted Production.
Day to Day monitoring the Power cost, Manpower cost against production, machine efficiency,
Planning & handling of plant machinery -Blow Moulding and injection moulding- routine preventive/Predictive and Breakdown maintenance & all utility maintenance.
Looking for erection & complete commissioning of 500ml to 1000 ltr capacity blow moulding machine with know how of CMP, Jagmohan, Mauser , Beckum, Krupp Kautex, Rikutec technology, as well as retro fitment of old machinery, extrusion machines for turf/pipes & IBC assembly line set up.
Looking for Design & development of machine frame, Electrical panels, and Hydraulic system.
At present Looking of maintenance for 20 medium packaging machine, 25 injection Moulding machines, and 6 Bulk grade 200 ltr machine maintenance
To design & prepare all electrical circuit of machine & to prepare & modify Hydraulic & pneumatic circuits.
To look after the commissioning work of Electrical panels, all Ac drive, material supply units, parison axial wall thickness controller, blow moulding machine, hydraulic power pack system.
Assisting in handling technical aspects/trouble shooting for all blow moulding plants.
to handle a team of 5 engineers (electrical/mechanical) & 10 technician (fitter/electrician) to look after plant maintenance & Assist support in technical as well as process for all blow moulding machinery ranging from 30L – 1000 L in all type of technical aspect.
Various cost saving activity handled with minimum period of ROI Reduced down the power cost From 1.4 Unit per KG to 0.9 Unit per KG
Electrical laisoning work executed by myself for new project power sanction, reduction of power, Increase of power, solar project Executed as per Daman Electricity norms.
New Project Executed from Construction to Operational of Composite Cylinder Plant, Blow and Injection moulding Plant
Responsible for New Product development of Composite cylinder, automotive Product like Plastic fuel tank, Dearation tank.

Name/Type of machine & Proficiency Make

Blow Molding plant (500ml-1000L cap) CMP, Jagmohan, Chenway, Vinita, Mouser, Krupp-Kautex,
Mfg./retro fitment/trial & testing/ process Beck-um, Time-tech (Mouser Design), Harting, Rikutec.
Set up/Maintenance/Production
Extrusion molding machinery Duro turf machine, HDPE Pipe machine process knowledge
Retro-fitment maintenance/turf
process set up
Injection Molding machine Angel / Rana & sons / CMP /DGP Windsor, CLF etc...
Maintenance
Utility equipment Air compressor (atlas Cop-co, Elgi), chiller (Volta's, blue star),
Maintenance Cooling tower, D.G set

Maintenance In-charge
From June 1999 - Jul 2008
Company profile- A leading company in manufacturing of Flexible packaging products like soap Wrappers, BOPP films, rotogravure printing and packaging product.

Job profile-
Looking plan routine maintenance & Heading maintenance team of technicians for troubleshooting of plant routine maintenance Activity, preventive/predictive maintenance, Utility maintenance..
Preparation of ISO Documentation.
Involvement & Carried out Development activity of continuous extrusion molding machinery of Kabra make to reduce failure of heater & avoid breakdown.
Plan for HVAC (Heating, ventilating & air-conditioning ) Project installation & commissioning in Co-ordination with vendor/supplier.
Also handled R.O. (Reverse Osmosis) system project in co-ordination with vendor/supplier.
Also responsible for technical material procurement, communicating with external agencies & negotiation In co-ordination with sore & purchase dep.


1997 - 1999 : Infra Industries Ltd. Dadra and nagar haveli Silkvassa : Maintenance Engineer - Maintenance.
Significant Responsibility highlights:

Plan for HVAC (Heating, ventilating & air-conditioning ) Project installation & commissioning in Co-ordination with vendor /supplier.
Also handled R.O. (Reverse Osmosis) system project in co-ordination with vendor/supplier.
To look after plan routine maintenance work for preventive/predictive/breakdown maintenance
Preparation of GMP Documentation single handed for maintenance department.
To look for efficient Manpower handling.
Also responsible for technical material procurement, communicating with external agencies & negotiation In co-ordination with sore & purchase dep.
Preparation of ISO Documentation.
Involvement & Carried out Development activity of continuous extrusion molding machinery of Kabra make to reduce failure of heater & avoid breakdown.

Offering Nearly 23 years of rich and valuable experience in Blow Moulding Production, Blow and Injection moluding machine Maintenance & Utility(Chillar, Air compressor and cooling Tower, transformer Yard etc.) Maintenance. Also Have Good Experience In Project Co-ordination of blow moulding machine manufacturing & Retro fitment Project ranging from 500ml to 1000L Capacity. I have Successfully manufactured/Retrofitted and commissioned more than 50 nos. 30L – 1000L machine of Different make in co-ordination with design team & completed single handed commissioning of all machines, electrical/ hydraulic/ pneumatic/ material supply units/ parison programmer, different PLC’s, drives Etc.
Proficiency In Production & Process Set Up Of Blow moulding container 500ml to 1000 ltr (like Jerry Can, XL-ring, INM, IOT, COT, IBC’s etc) . I Can Manage complete Production Planning and troubleshooting related to production process set up of blow moulding & injection moulding product. machinery maintenance, utilities maintenance, automation of machinery in all electrical, mechanical, hydraulic & pneumatic fields.
Can manage overall Plant Maintenance Including Utility Maintenance (Voltas & Blustar Make Chillarsup to 135 TR, Air compressor Elgi and atlas copco up to 160 kw(720 CFM, cooling Towers, Transformer yard), Blow Molding and Injection Molding Machine Maintenance (like CMP, Jagmohan, Vinita, Krup Kautex, Mauser Etc.), and also Extrusion Molding/ Stretch Blow Moulding Machine Maintenance.
I Having Very Good Technical Knowledge in Electrical/ Hydraulics(Bosch, Yuken, Atos Etc), Pneumatic/ material supply units (Nu-Vu Conair, Prasad Koch etc), Parison programmer (Digipack 100, I & II, Moog, Beckhoff Etc), Different Kind of All PLC’s Hardware (Siemens S7200- S7300, Renu, Delta, Beckhoff, Mitsubishi Etc.) & Ac and DC drives (Siemens G120, G120C, Hitachi SJ 700i, ABB ACS Series) Etc.
Having Elector-mechanical exposure & having good expertise in designing electrical panels of all kinds, hydraulic system & pneumatic system, Component Selections.
Procurement of machinery & Equipment, vendor development & negotiating with the vendors is the added skills of techno commercial ability.
Good Experience in cost saving activity, maintenance and Trouble Shooting of AC and DC Drive, electrical Maintenance and Electronic card Repairing, !11 KV switch Yard maintenance
Designing Software Auto-CAD & Solid Work for electrical & mechanical designing, SAP system, M.S. office.
Skills of effective manpower management & skill development to optimize manpower ability.
Effective communicator with leadership, analytical, interpersonal, negotiation and decision making skills.
Successfully handled complete IBC Plant set up at South china (Guangzhou) & North china (Tianjin) with complete set up & trial of machine, assembly line, automatic welding & bending machine.
Also Visited Egypt/Thailand etc for troubleshooting/retrofitting work of Blow moulding machine and operation and Process enhancement.
Successful handled CE certification Procedure for Export machinery.

Future Goals

Intend to build career in a leading corporate environment with committed & dedicated people which will help me to explore myself fully to realize my potential. Willing to work as a key player in challenging & creative environment.