• Gender: Male
• Age: 58
• Designation: Production incharge
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 33.1 Year(s)

Education

B.E. Printing (University Of Pune).Year of passing 1991.

Work Experience

Production Incharge
Since July 2011
Job Profile :
Overall responsible for the production of rotogravure printing machines, prepress activities, lamination, slitting, pouching, PVC sleeves machines.
Ensure and implement Plan for printing, lamination, slitting, pouching production based on efficiency.
Ensure the cost of production within the approved budget, wastage, consumption as per BOM.
Train and update employees technologically, standardization of all the processes.
Maintain quality of finished products (converted material) as per the standards.
Generate report for management review.
Develop new structures according to packaging product applications.
Ensure healthy industrial relations and safety standards at the work place.
Achievements
Implemented(BSI) ISO certifications of QMS 9001-2015, EMS 14001-2015, FSMS 22000 - 2005
Internal Auditor for ISO certifications.
Developed brands of Pepsico, Bisleri , retort products. Improved printed product asthetic values by developing supplier’s products such as Flint inks.
Developed anti counterfeit product on flexible packaging products.
Started use of economic quality suppliers of inks , adhesives and related products.
Installed and commissioned -Rotomec 888 gravure machine ,W and H Flexo machine,
Pouching machines.
Improved software system required to link commercial and operations.
Set ink lab to handle inks of different series with controlled ink stock.

Printing Manager
Feb. 2007 to July 2011
Job Profile :
Worked in flexible packaging concern related to pharmaceutical and healthcare products
Ensure implementation and sustenance of ISO.-Planning and implementation of printing (flexo and rotogravure), coating, slitting production of hard foil, soft foil, PET, BOPP, CPP, material.
Continuous improvement for technological up gradation and cost effectiveness.
Train and update employees.
Maintain quality of finished products (printed foil/material and converted foil) as per the standards.
Develop & implement production of new products related to prepress/ printed / coated foil and converted foil. Also includes anti counterfeit solutions.
Generate review reports related to production.
Overall responsible for the production of W and H flexo (front and back online), and rotogravure printing machines, prepress activities (cromalin proofing Dupont),plate making, HCI slitting machine productivity ,new developments related to printing, develop new technologies with suppliers ,anti counterfeit solutions for the packaging products.

Printing Manager
Jan.2006 to Feb 2007
Company Name : Multi-screen Limited
Job Profile :
Overall responsible for the planning, production by maintaining the production quality of the 8 colour Rotomac gravure printing machine, slitting machine, 2 Rotatek combi offset machines.
To achieve production targets.
To develop and handle new jobs by coordinating with graphics.z
Trouble shooting at all the level of production.
To reduce down time in all the areas.
Maintain productivity and quality.
Implement training program for the workers to monitor their performance periodically.
Designed and implemented checklist system for the smooth operations from graphics to finishing department.
Vendor developments and finding outsource to reduce the cost of the different types of material , machines ,challenges.
To set & implement standard operating procedures for production.
Generate management reports like data related to production, status of the jobs, requirements, sensitivities, periodical reviews etc. which will help management.
Achievements
Installed 2 Rotatek combi (Spain) printing machines successfully. Designed search free system of the gravure printing cylinders. Developed new jobs for the customers like Unilever, GSK , Wamco etc. Experience with packaging material like BOPP, Pearlized bopp, carton Board,Label paper etc.

Production Superintendent
July 2003 to Nov.2005
Company Name : Fafa Packaging Industry
Job Profile :
Overall responsible for the production of 8 colour C. I. flexo printing m/c (Nord mechanica) ,Aquaflex ( 8 colour label printing m/c.,Solventless lamination m/c (Nordmechanica), Slitting m/c,Sheeter machine(Weijin),lids punching machine(Bulldog) & bag making m/c
Achievements:
Improved productivity (production & quality)
Production quantity increased by 35 %.
Quality & customer rejection reduced from 16% to less than 7%
Production wastage reduced from 18% to 6%.
Troubleshooting (printing, lamination, slitting) at all the levels of production & handling running on problems.
Good exposure of printing and lamination with different types of substrates such as (PET, BOPP, Pearlised BOPP, CPP, Waxed paper, adhesive sticker material, blister foil, Alum.lids,,MOBIL).Also inks from Sun Chemical,United,Ink Products,Akzo Nobel (Water based inks)& solventless lamination.
Handling & monitoring manpower related to production from different countries.
To set & implement standard operating procedures for production.
Complete system of workflow was designed which is having a check list at each stages of operation right from graphics to finishing dept. to avoid mistakes.
Training to personal.
To make improvements related to printing as well as new developments & for that coordinate with graphics.

Senior Engineer –Printing.
Nov 1998 To July 2003
Company Name : Formica India Limited
Company Profile : Manufacturing decorative laminates.(Process involves printing with gravure printing process & lamination of decorative laminates).
Job Profile :
Achievements:
Reduced colour variation problem by installing computerized colour matching system & there by customer complains.
Also brought colour matching time under control to reduce down time.
Developed new designs & colour patterns of decorative laminates.
Active participant of Quality Circle activity

Management Trainee : Sept 1991 TO Oct 1998
Deputy Superintendent : 1991 to 1994
Superintendent : 1994 to 1998
Company Name : Paper Products Limited
Company Profile : This company is in the process of manufacturing packaging material(laminate),shrink sleeves ,therimage, printing for food-non food
consumer items such as biscuits,shampoo,soaps wrapper.

Deputy Superintendent
1991 to 1994
Job Profile :
Hands on experience of working on Rotomac 8 colour gravure printing m/c.Reduced wastage level & down time.
Improved productivity by effective planning to achieve set target.
Good exp.of printing on substrates like Pet, Paper, Bopp, PVC etc.

Superintendent
1994 to 1998
Job Profile :
Installed 2 (Nakajima) 8 colour Gravure Printing machines.
Established systems for printing dept.such as recording data for
printing cyl. life,ink department,sample recording system for the future reference,
Improved quality level.
Production planning & preventive maintenance planning.
Training to the operators.
Good exposure to solvent based lamination.
Shrink sleeve ,Therimage Printing.

Future Goals

Objective: To benefit & add value organization from my experience, technical knowledge about flexible packaging in India, Saudi Arabia and Nigeria.