Ref. No. : CA - 38815 - (Production - Moulding – with 24 years in Plastic Industry)

Education

Bachelors Degree in Mechanical Engineering 2003

Skill Sets

Team Building – Training Impact
Beyond Horizons – Training Impact
Smart Purchasing Skills
Firefighting Certification
TPM Facilitator Course
Lean Manufacturing
Six Sigma
Production Planning
Inventory Management
SAP & Oracle ERP Systems
Process Improvement
Customer Liaison
Microsoft Office Suite

Work Experience

Production Manager
From :- November 2019 Present
Company Profile :- Manufacturer plastic films and shopping bags for the construction, agriculture, food, and beverage industries.

Job Profile :-
Directed pre- and post-production activities for flexible packaging and blown film products.
Implemented online quality assurance systems through comprehensive training and feedback mechanisms.
Introduced lean manufacturing strategies, achieving cost reductions and quality improvements.
Designed and deployed a 5S auditing system, enhancing plant organization and housekeeping.
Resolved chronic quality and machinery issues through fault analysis and process adjustments.
Led new product development initiatives and collaborated with customers and equipment manufacturers for technical improvements.
Established preventive maintenance plans and conducted breakdown analyses.
Monitored daily production performance, ensuring timely delivery alignment with logistics.
Prepared reports on capacity utilization, production analysis, and OEE for management reviews.

Production Manager
From :- August 2013 November 2019
Company Profile :- Manufacture packaging films, shopping bags and laminates.

Job Profile :-
Managed daily production activities for a multi million-dollar operation.
Utilized Lean and Six Sigma methodologies to optimize workflow and cost-efficiency.
Conducted material research and inventory assessments, reducing budget constraints and increasing revenue.
Maintained a 95% on-time shipment rate, ensuring top-tier customer satisfaction.
Developed raw material demand forecasts using RSF (Rolling Sales Forecast).
Analyzed and managed sales order conformance using SAP tools.
Led employee improvement initiatives, reducing faults and complaints.
Conducted coaching sessions to exceed customer expectations.

Production & Material Planning
From :- October 2001 August 2013
Company Profile :- The Paper and Paper Board segment manufactures and markets paper and board products

Job Profile :-
Digitized production order processes by transitioning to SAP R3.
Developed machine scheduling systems to optimize output and meet service targets.
Implemented MRP modules for efficient raw material planning.
Collaborated with BARCO Vision, Belgium to install and integrate PLANT MASTER systems with SAP.

Future Goals

Experienced and results-driven engineer with over 18 years of diversified expertise in the flexible packaging and blown film manufacturing industries. Proven ability to execute challenging projects and deliver outstanding results in production planning, operations, cost reduction, new product development, inventory management, logistics, and more. Adept at implementing lean manufacturing, Kaizen culture, and continuous improvement techniques to enhance machine efficiencies, reduce scrap, and ach

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