Ref. No. : CA - 16238 - (Production – with 14.6 years in Plastic Industry)

Education

B.TECH (Mechanical Engineering)from Babu Banarsidas Institute Of Technology, Ghaziabad

12th from U.P. Board, Uttar Pradesh in 2004

10th from U.P. Board, Uttar Pradesh in 2002

Skill Sets

Strengths:
Flexible and adaptive with positive attitude.
Believe in smart work 
Problem solving ability with win-win approach.
Continuous learning.
Aim to be an opinion leader for my organization

Work Experience

Production Manager
From -May 2022 to till now
Company profile - manufacturer for wide range of Datacom, CCTV, Coaxial, Optical Fiber, Control, Power, and Instrumentation Cables

Job profile -
Leading a team of more than 200 Operators, reporting to Head of Manufacturing.
Responsible for overall Production as per planning.
Production equipment optimization.
To identify Quality risk and resolve the issue.
Take actions as per risk assessment
Responsible for production process control.
Rejection handling.
Effective root cause analysis & corrective action in case of rejection.
Provide training and awareness (Safety, Process related)to the team members and also prepare skill
matrix of operators.

Team Leader (TL)-Production
From -March 2017 to April 2022
Companu profile - our technologies: biometrics, cryptography, systems, analytics, smart devices

JOb profile -
Leading a team of more than 100 Operators, reporting to Head of Manufacturing – GSM SIM Card.
Managing a gamut of manufacturing operations (including planning, scheduling & execution) with
cross-functional coordination. Ensuring attainment of pre-determined targets.
Performing CAPA analysis and identify the RCA for removing non-conformities in products and process.
Implementing Quality Improvement techniques.
Responsible of Maintaining the production documents Daily Production report, Operators Efficiency,
down time calculation, OEE calculation, Safety Measurement report
Organize Material and Manpower Resources, Motivate the Team and Achieve the
Production/Quality Targets
To ensure that personal protective equipment are used by the concerned operator of the machine
wherever necessary.
To co-ordinate with the Maintenance Department in case of machine breakdown.
To monitor DPM activity to improve efficiency of plant.

Sr.Engineer – Production 
Since April 2015 to February 2017
Sterling India Greater Noida

Sr.Engineer – Production
September 2010- April 2015
Motherson Sumi Electric Wires

Job Profile:
Worked to achieve targets for the dedicated product lines on daily basis. The machines are broadly classified into four types: Rod Break Down,FWD Multi Wire Drawing, Bunching, Extrusion, Enamel Machine, Nps.
Major activities include handling for raw material and finished good stock (on FIFO basis) needed for production, proper scheduling in order to satisfy the customer’s demand.
Role:
To meet the customers delivery schedules by ensuring the timely achievement of production targets at each machine station.
Proven abilities in enhancing production process operations, optimizing resource and capacity utilization, escalating productivity & operational efficiencies as per the quality standards.
Supervised workforce on the shop floor ensuring optimum utilization and maximization of productivity.
Member of QC TEAM
To coordinate with Quality department for root cause analysis and summit CAR. And CAPA.
Daily monitoring of Machines for condition and process parameters, taking action in case of noncompliance. 
Ensured that all improvements actions are implemented in all plants, providing technical help & support after root cause analysis of major problems.
Analyzing the daily rejections and initiating the required corrections action to reduce the rejections.
Conducted audits ISO 9001,TS 16949, PIKA- PIKA & safety audits for shop floor.
Process standardization & adhering to process standards at par with Control Plan, MCS, SOP & OPSs 
Shop floor management. 
Implementing POKA YOKE and Kaizen in process.  
Shop floor management and 6S, 6R, Kyt, Risk Analysis, Daily Patrolling, Mock Drill, Near Miss. 
Training operators to operate on their workstations on the line and giving them instructions about Safety measures.
Maintain and improve Safety 
environment of plant

Achievements 
Participated PK audit as a coordinator and achieved 99.0% which is highest across globe.
Achieved 0.95% CU scrap and 3.20% PVC scrap.
Participated Safety Audit and achieve 83% in SWS Safety audit.
Achieved 75% utilization and 98% efficiency of all machines                                
Achieved second ranked in Bench Mark for wire divisions

Trainings:
Duration- 4 weeks Industrial Training at “N.T.P.C. Dadri” in July 2007  
Duration-4 weeks Industrial Training at “EICHER Tractors Mandideep” in July 2008.

Achievements:
Participated in National level Robotics competition 2009 at B.I.S.T Bhopal.
Active member of discipline committee in ENCORE 2007.
NCC “B” Certificate
I hereby declare that all the above information is correct and to the best of my knowledge.

Future Goals

To become a successful and knowledgeable person in life.
To pursue leadership qualities and enhance my Public Relation skills them to the best of my use.  
Ready to learn and take up all the opportunities irrespective of their domain.

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