• Gender: Male
• Age: 45
• Designation: Dy. Production Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Haryana
• Work Experience: 22.1 Year(s)

Education

Post Graduate Diploma In Plastic Processing Technology From Central Institute Of Plastic Engineering & Technology (Cipet) (Haldia, West Bengal) In 2002.

Skill Sets

Strengths & Skills:
Basic Knowledge in machine installation, Start up, Process setting, Robot Operation & alignment, System implementation & Smooth Operation with good output.
Good experience in processing plastic materials like ABS, PC, PVC, HDPE, LDPE, PA, PMMA, etc.
Good Knowledge in highly problem solving skill in Plastic Process, analysis & solution in manufacturing of automotive Part,PVC Tube, Optical disc etc
Good communication skills, preserving and ready to accept any challenge. Dedicated, Hardworking, Interpersonal, have innovative ideas and can lead a team to work under any circumstances.

Work Experience

Manager-Molding Production
From OCT 2021 to till date
Company profile- It makes Automotive Lighting Parts (Head & Tail)

Job profile-
Work on 4M (Man, Machine, Method & Material), Production, Process & Planning, Man power handling.
Monitoring and Controlling shop floor operation efficiency – OEE, Man-Power, Downtime, Production Plan v/s Actual Delivery Performance.
Manage shift operation day & night.
Daily wise discuss shop floor issues in DWM meeting.
Timely Supply to Customer requirement Order.
Ensuring 5’S to Improve housekeeping on regular basis.
Conduct training for shop floor associates.
Preventive maintenance of mould should be done as per schedule.
Ensuring Proper documentations & records.
M/C setting as per Quality/Customer Standard.
Ensuring Mould change as per production plan.
Ensuring discipline, safety & Accident free machinery.

Manager-Molding
From April 2020 to Sept 2021.
Company profile- Manufacturing automotive parts for TVS Motor, HONDA, and MARUTI & SUZUKI etc.

Job profile-
Work on 4M (Man, Machine, Method & Material), Production, Process & Planning, Man power handling.
Monitoring and Controlling shop floor operation efficiency – OEE, Man-Power, Downtime, Production Plan v/s Actual Delivery Performance.
Manage shift operation day & night.
Daily wise discuss shop floor issues in DWM meeting.
Timely Supply to Customer requirement Order.
Ensuring 5’S to Improve housekeeping on regular basis.
Conduct training for shop floor associates.
Rejection & Rework review and analysis, find root causes.
Preventive maintenance of mould should be done as per schedule.
Ensuring Proper documentations & records.
Planning & Implementing the Preventive & Predictive maintenance Schedule for Improving the reliability & safety of Plant.
M/C setting as per Quality/Customer Standard.
Ensuring Mould change as per production plan.
Ensuring discipline, safety & Accident free machinery.
Ensuring Kaizen initiatives on a regular basis.

Asst.Manager-Molding Production
From Nov 2018 To March 2020
Polymedicure Ltd
Company profile- Company exports plastic medical disposables / surgical devices.Like Blood bag, surgery, dialysis & also include safety

Job profile-
Work on 4M (Man, Machine, Method & Material), Production, Process & Planning, Man power handling.
Monitoring and Controlling shop floor operation efficiency – OEE, Man-Power, Downtime, Production Plan v/s Actual Delivery Performance.
Manage shift operation day & night.
Daily wise monitoring the molding machine & Robot Cycle time run as per set value in standard.
Production review meeting with HOD.
Ensuring Kaizen initiatives on a regular basis.
Re-cycle material should be use as per % of standard without affecting product quality.
Improve the productivity by reduce moulding & line cycle time without affecting product quality.
Ensuring adherence to safety standards.
Conduct training for shop floor associates.
Rejection & Rework review and analysis, find root causes.
Ensuring 5’S to Improve housekeeping on regular basis.
Preventive maintenance of mould should be done as per schedule.
Ensuring Proper documentations & records.
Daily wise discuss shop floor issues in DWM meeting.
Planning & Implementing the Preventive & Predictive maintenance Schedule for Improving the reliability & safety of Plant.
M/C setting as per Quality/Customer Standard.
Ensuring Mould change as per production plan.
Ensuring Die change(Mandrel) in Extrusion molding machine as per production plan
Ensuring discipline, safety & Accident free machinery.

Worked with MOSER BAER INDIA LTD. as Asst. Manager-Molding Production (Injection molding) in Optical media group, Greater Noida & Involved in monitoring the overall operations of the production. (Jun 2010 ~ Oct 2018),

Job profile-
Work on 4M (Man, Machine, Method & Material), Production, Process & Planning, Man power handling.
Planning day-to-day activities, production schedules and work allocation for achieving monthly production targets by optimum use of available resources.
Monitoring and Controlling shop floor operation efficiency – OEE, Man-Power, Downtime, Production Plan v/s Actual Delivery Performance.
Ensuring discipline, safety & Accident free machinery.
Monitoring and controlling product quality –Rejection, Rework rate, and Customer complaints.
Improve the productivity by reduce moulding & line cycle time without affecting product quality.
M/C setting as per Quality/Customer Standard.
Ensuring Mould change as per production plan.
Maintain 5 ‘S’ on shop floor.
Conduct training for shop floor associates.
Maintain ISO documents & development.
Ensure production & manufacturing Target within standard quality parameters with Zero defects.
Addressing the Quality issue raise by the Customer Solving the technical problems related to the product and convinces them.

Worked with UNITECH MACHINES LTD. as Production Shift Engineer- (April 2006 ~ May 2010)
Job profile-
Man power planning & handling.
Production Planning, monitoring Process parameter & Controlling.
Personally Involving in the activities like mold change, maintenance & breakdown of machine & Utilities.
Achieve challenging target for on time delivery, Output efficiency, Control rejection & quality improvement.
Take Corrective action & maintenance quality & standard which lead to Customer Satisfaction.
To reach Planned Out put at all time without affecting quality standards.
Manage effective housekeeping within all areas of the factory & maintain 5’S of the Company.
Ensuring timely break time for the entire worker in the factory without affecting the Production Plan.
Keep & Maintain of all records of machine & mold maintenance.
Make Schedule of Preventive maintenance of all machines, moulds & Utilities.
Daily entry of Production report.
Look towards Implements of new ideas for Personnel & Company’s growth.

Worked with MOTHERSON ADVANCE POLYMERS LTD. as Moulding Engineer (Jan 2003 ~ April.2006)-Injection Molding-Process. It has ISO 9001/2000 & TS,it makes auto parts & injection molding component for LG,SAMSUNG,MARUTI etc

Job profile-
Manpower Planning and handling.
Maintain 5 ‘S’ on shop floor.
To generate new kaizen with aims of Safety, reducing rejections and Productivity Improvements.
Production Planning, monitoring Process parameter & Controlling.
Preparing departmental MIS on monthly basis and daily MIS report.
Maintaining Records & documents related to the Dept.
Operator Training, update skill matrix & Skill evaluate
Implement the work procedure in shop floor as per customer Specific Requirement.
Related in shop floor activities such as 5-s and Kaizen.
Daily entry of production report.

KEY PROFILE (SPECIAL/PERIODIC)
Conducting/Participating in new trials/Development.
Participating in continuous improvement Project.
OJT/Training to Down line Members
Monthly Department Objective/MIS Data capturing and displaying (Target v/s Actual)
5S implementation, Audit, Weekly Review as per plan.
To Improve the Mold efficiency & OEE as per Target.
To reduce the component & lumps rejection as per Target.
Implement the KEIZEN in every month as per Target.

QUALITY ASSURANCE & CONTROL
Conducting Pareto Analysis, following SPC and 5S for ensuring requisite quality as well as establishing quality standards.
Identify areas of quality failures and take steps to rectify them.
Hand on experience of implementing QC techniques like Lean Manufacturing(8-waste-D.O.W.N.T.I.M.E), 5S, Kaizen,Q.C. tools,KANBAN,3M,SMED etc. to decrease the PPM level
Process PPM study with analytical approach to maintain it at its lowest level.

PROJECT UNDERTAKEN
Cycle time reduction of DVDR Lines in Optical media to improve productivity using DMAIC Approach.
Injection molding machines installed & completely successfully run.
Robot Installation & auto feeder raw material to hopper (Improvement of Productivity & reduce man power).

Types Of Machine Handle : Injection & Extrusion Moulding
Imm Handled : Sumitomo, Netstal, Feromatic Milacron, L&t, Fannuc, Jonwai, Engle, Hitan Etc
Mould Handled : Multi-cavity Mold, Hot Runner Mould, Sequencer Mould Etc.
Machine Capacity : 35 Ton To 700 Ton
No.of Cavity Handled : 64 (Max.)
Material Handled : Abs, Pp, Pc, Hdpe, Ldpe, Pa, Pvc, Pmma Etc