• Gender: Male
• Age: 50
• Designation: Production Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.1 Year(s)

Education

Post Graduate Diploma in Plastic Processing Technology(PGD PPT) From (CIPET) Chennai., in 2000

Bachelor of Science From Voorhees College, Vellore in 1996

Skill Sets

Experience in Operations, Project, Planning & Control and Team Management.Expertise in employing a pragmatic approach that invigorated profits and heightened productivity.An accomplished leader with reputation for creating turnarounds, resolving stagnant approaches, and uncovering hidden solutions.Adept in enhancing production process operations, optimizing resource utilization and escalating productivity &operational efficiencies.
Result oriented visionary professional with expertise in managing diverse range of activities such as preparation of strategic plans, managing top line & bottom line profitability, planning, production, process & equipment selection, assembly, line balancing, plant management and cost control.Proficient in developing & streamlining systems with proven ability to enhance operational effectiveness and meet operational goals within the cost, time & quality parameters.Dynamic individual with honed problem solving and analytical abilities.

Work Experience

Manager Production
Since Sep 2018
Company profile- Company which provides custom injection moulding and other plastic related processes to the various industries.

Job Profile :
Involved in the management by devising strategic plans to meet organization’s targets in terms of productivity, quality, cost & safety.
Working with cross functional team members for meeting future challenges & business plan& targets
Layout & process flow derivation of each and every model – Assy.
Training program for Associates, Improvement & Development Activities.
Projects taken to reduce lumps & to reduce Mold change over time.
Handling of customers interaction about planning and improving quality.
Responsible for process troubleshooting, Cycle Time reduction, to minimize the down time, rework and down grading of the product.
Responsible for Plant improvement activities.

Senior Engineer - Production
Nov 2016 To July 2018
Company Profile : Manufacturer of quality Automotive Electrical & Electronic Components.
Job Profile :
Involved in the management by devising strategic plans to meet organization’s targets in terms of productivity, quality, cost & safety
Working with cross functional team members for meeting future challenges & business plan& targets
Layout & process flow derivation of each and every model – Assy
Training program for Associates, Improvement & Development Activities
Projects taken to reduce lumps & to reduce Mold change over time
Handling of customers interaction about planning and improving quality
Responsible for process troubleshooting, Cycle Time reduction, to minimize the down time, rework and down grading of the product.
Responsible for Plant improvement activities

Senior Engineer - Production
Sep 2014 to Nov 2016
Company Name : DOOWON Automotive India Pvt. Ltd.
Job Profile :
Functioning as the In-charge of Plastic Moulding
Monitoring and reconciliation the movement of inventory items.
Inventory management through in-house system
Tools and consumables requirement planning and monitoring.
Undertaking process enhancement & cost control initiatives after identifying scope for execution of technological changes
Conducting audits for process assurance & verification
Maintaining safe working environment by continuous identification of potential unsafe conditions and improving the same by applying Kaizen Techniques
Executed Gemba Kanari (Shop Floor Management ) to achieve Plant & Global KPIs of the organization
Undertook efforts for process time control by reducing NVA
Employed the I, L& U Matrix to enhance the prevailing skills possessed by the team members
Ensured adherence to IMS as per HMIL Standards
Managed TQM activities through various tools like Kaizen & QC Stories
Acted as TPM, Safety & 5S Coordinator
TO Preparing the raw materials reconciliation statement..
Hands on experience in HVAC Assembly & Rich Knowledge and skills Injection Molding process
Facilitate the SOS (standard operation sheet) for team members to understand the process

New Model Launch
Preparing Master production schedule of all new model & rank schedule based on priority
Managing the entire trial from T0 [ET Lot] to SOP condition
Layout & process flow derivation of each and every model – Sub Assy
TO Check job card shift-wise, daily
New process Education & Training to respective team for knowledge enhancement

Highlights:
Implemented 5S Culture for office and create 5S Model zone for good production environment and improve the operation efficiency. (5S standards developed & horizontally deployed )
Introduced online masking for HVAC though JIT concept
Developed my machine concept through TPM model zone & educate all team members.
Mould change over time reduced from 25mins to 7mins (Part to Part)
Cost initiatives –Zero Lumps & Start up scrap reduction activities in Gemba by 3R Implementation.
Best GK Diagnosis Score in Plastic shop & Best Score in GK element Standard Operation against company (By total employee involvement and continuous training and motivation of team members)
Involved in EMS, IATF, Etc.

Asst Manager (Production)
July 2011 to Aug 2014
Company Name : Worth Plastics
Company Profile : Manufacturer of brakes bushes, Panasonic jar and auto-components.
Job Profile :
Responsible for complete production functions.shop floor -control
Preparing the production report,rejection percentage and OEE
Periodical plant inventory analysis.
Identified shortages, follow-up and Highlight bottlenecks well in advance.
Co-ordinated with dispatch, materials, production quality & maintenance department for achieving target.
Responsible for New projects & New Mould trials, Process optimization, Control M/c Ideal & Rejection Analysis
Interaction with Tool & M/c maintenance to solve the problem,
Handling manpower in shop floor 94 (6 Supervisor, and trainees)
To conduct training for supervisors and operators
Installation & Commissioning of Injection Moulding Machines & Ancillary Equipment’s.

Production - In charge
Dec 2003 to June 2011
Company Name : Butterfly Group Of Company
Company Profile : Manufacturer of Home appliances like Mixiers, Grinders, Flasks, Dinner Set, Etc.
Job Profile :
In charge, responsible for handling 12 M/c of fully automatic PLC controlled MIXIE, Grinders manufacturing minimum grading & achieved highest production,
cycle time reduction from 70 sec to 55 sec

Production Supervisor
Apr 2001 to Nov 2003
Company Name: Maharishi Solar Technology Pvt Ltd.
Company Profile : The Company has Technical collaboration with Holland, USA & Manufacturing and supply of solar panels, digital satellite receiver cover etc..
Job Profile :
To plan the production.
To set up injection molding machines.
To train the operators and workers
To co-ordinate with project manager.

Machines:
HMT(180-350), Supermaster(90-350) Korean Machines(80-850) HAITAI(150-550) SIGMA (350-550)ETC

Materials:
PP, PC, Nylon, ABS, Xenoy, Noryl, Hips, Acetol

Core Competencies
Managing production operations& Process Engineering with a view to ensure timely accomplishment of production targets within the time and cost parameters
Planning detailed engineering activities and finalization of requirements & specifications in consultation with engineering and production department as well as clients’ requirements
Minimizing performance bottlenecks for high productivity by maximizing men, material & machine
Appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications
Handling functions like process planning for new products, process machinery selection, facility creations for testing and quality requirements according to customer requirements

Future Goals

Aspires to pursue challenging assignments in Production Operations with an organization of high repute in a manufacturing set-up