• Gender: Male
• Age: 32
• Designation: Production Manager
• Highest Education Level: Diploma
• Preferred Country: India, Tanzania, Nigeria
• Notice Period: 30  Days
• Work Experience: 11.3 Year(s)

Education

D.P.T. Diploma in Plastic in Technology from Central Institute of Plastic Engineering & Technology (CIPET), Bhubaneswar with First class.

AUTOCAD-2007 Certificate course from (CIPET)

P.L.C. (Programmable Logic Control) Certificate course from (CIPET)

Industrial Automation with Hydraulic & Pneumatics Certificate course from (CIPET)

+2 Science (B.S.E.B) with First class

Skill Sets

D.C.A  (Diploma in Computer Application). 
Can comfortably  work  with  MS  Office  (Word,  Excel,  and PowerPoint)  & Internet  operations.
Trainings  Attended
5-S  Techniques
TPM  Implementation  Training
ISO – 9001:2008
Team  building.
Leadership.

Strength
Result  oriented  with  an  ability  to  rapidly  incorporate  new  ideas.
Ability  to  manage  stress  &  time  effectively.
Decision  making,  Positive  Attitude  &,  Excellent  Team  Work.   
Hungry  to  learn  something  new.
Very  confident  in completing Task.

Work Experience

Production Manger (Injection blow & Blow Moulding)
From Dec.2020 to till date
Company profile- Organization Manufacturing high quality product (IBM & EBM) HDPE bottle, PET Bottles for Packaging, pharmaceuticals, Pesticide Bottle, edible & hair oil packing Bottle 25ml to 1ltr, drinking bottle,& Care-ware (House hold) jerrycan, pails and Lids, etc

Job profile-
Strong experience in plastics Injection Blow & Extrusion Blow Moulding industry for edible & hair oil packing Bottle 25ml to 1ltr, drinking bottle, Households item, and pharmaceuticals item.
Involving in new projects and developing the Injection & Blow molds.
Responsible for production target and effect adjustments to fine tune various products, weights, cycle time & etc.
Responsible for Delivery, Quality, Production, and Machine Maintenance etc.
Responsible for Productivity improvement and Rejection reduction – analysis and maintaining & Improvement on Tonnage, OEE, and 5 Why.
Responsible for Blow and injection new mould & material trials, testing and process setup.
Responsible for controlling and minimize labor overtime, premium freight and repair expenses.
Maintaining machine & mold maintenance history and Process poka-yoke, line balancing / operation, Process flow.
Experience in assembly and edible & hair oil filling process production.
To Validation of Machine to control critical/special characteristics of the product Validating of new molds & setting of parameters.
Responsible for Injection and blow molding machines operation and process parameter setting along with auxiliaries.
Responsible for preparing & implementing preventive maintenance schedules for improving overall efficiency, reliability and safety of plant equipment, machineries & utilities.
Knowledge of various type plastic, raw materials & molding parameter.
Identify and resolving trouble shooting in electrical, mechanical, pneumatic and hydraulics.
Knowledge in quality control checks and use of instruments to ensure product produced with quality.
Follow up and maintain the molds which are running at various places.
Improve the process capability of critical dimension at supplier end by change the process, mold improvement and stream line of parameters.
Responsible for raw materials & production item reconciliation thought ERP System.
Identify chronic rejection parts, analyze and eliminate the quality complaint.
Responsible for to all employee’s follow the industry standard health and safety guidelines.
To constantly monitor shop-floor activities and drive continuous improvements and revisions to shop-floor operating standards.
Experience in setting of robots as per Part and process design.
Skills of shut down, start up and the ability to take a good decision during the troubleshooting of machine, and dealing about that with personal.
Responsible for mold maintenance, mould change over & maintain the utilities like chiller, dryer & compressor.
Co-ordinate with QC, Maintenance, Stores & Tool room for smooth & effective production.
Plan the production on respective machines as per job order release.
Trial or process validation for new product and new machine like double colour, multi cavity, in IM, IBM and EBM.
Resolving the issue during mould trials by checking of 5M & submit the trial report PPT.
Achieving production targets, increasing productivity by applying kaizens & 5S, ensuring zero failures in daily production schedules.
Maintain documents i.e. In-house OEE calculation, Pareto analysis, Supplier’s quality Performance report, SOP, 8D Cause & effect diagram.

Production Manger (Injection & Blow Moulding)
From 2018- 2020
Company profile- Organization Manufacturing high quality product Care-ware (House hold item) & Packaging item PET preform, HDPE bottles, Casserole and cooler, jerrycan, Basin 5cm to 45cm, Mug, Jug, Cup

Shift Manager Production
From 2017-2018
AVANTI INDUSTRIES LTD, (KGM Group) Dar es Salam, Tanzania

Shift Engineer–Production
May 2013 - 2017
Time TechnoPlast Ltd., Dadra & Nagar Haveli, Silvassa, India
Company Profile: A Private farm engaged in manufacturing Injection moulded Auto sector & Non-Auto Sector plastic parts with Painting.
Job Profile:
Plan the production on respective machines as per job order release.
Setting of the process parameter and verifying with std. parameter to insure that product quality, cycle time meet the specification. 
Implement Quality Management System throughout the production process. 
Process optimization and quality control of small & high volume injection molding.
Optimum utilization of manpower to improve labor productivity during shift. 
Train new manpower & existing manpower using training manual & on job training.
Initiate continual improvement in process to improve productivity & safety.
Co-ordinate with Qc, Maintenance, Stores & Tool room for smooth & effective production
Active participation in 5S activities.
Implement action to improve overall equipment effectiveness- OEE
-Raw Material & Production item Reconciliation on Erp (Swan) System.  
-Maintain documents i.e. Evaluate Supplier’s & In-house Ppm,dwm,oee calculation, Pareto analysis, Supplier’s quality performance report, Process Fmea, Sop, 8d Cause & effect diagram.

Reporting to Dept. Hod, GM & CEO
Customer: Mahindra & Mahindra, Blue Star, IFB, TSI, Tata Autoplast, Vistion.

Trainee
Jan-2013 to May-2013
Company Name: Vardhman Plastochem Pvt. Ltd, Group of Companies
Job Profile: 
To handle Injection Molding Machine, Hot & Cold runner multi cavity mold.
Optimization of the process & cycle time and trouble shooting of the faults in the components.
Analysis of quality components visually and dimensionally as per its drawings.
Meet production targets as per cycle time.
To achieve the production target.
Process parameter setting & Trouble shooting setting.
Reporting to Dept. Hod.

Machinery handled:- L & T Demag 100 Tn to 450 Tn, Omega Ferromatik 100 Tn to 1000 Tn, Negri Bossi 180 Tn, Anjol 180 Tn and Winsor 80 Tn
Material Handled: Hdpe, Ldpe, Pp, Hips, Abs, Ps, Nylon 66.

Projects/Seminars:
Diploma Project-Successfully completed the project on “Maintenance of Injection Mold Machine”.
QC Story(Abhijeet Group Level) Project-Successfully completed the project on “Trouble Shooting (Silver Marks on Cladding parts) of Products in Injection Molding Machine”

Achievements awarded for Group Level:-
Best Practices Competition “Kaizen & Poke yoke”(Year- 2014-15)
“Trust”Kaizen & Poke yoke group Competition (Year- 2014-15)
Achievement awarded for Special contribution in ERP implementation 
(Year-2014-15).
“Accepting Challenge” By reducing in-process rejection of molded parts 
(Year-2014-15)

Total industry experience of more than 2 Years 9 Month.
Completed Diploma in Plastics Technology (D.P.T.) from Central Institute of Plastic Engineering & Technology (Cipet) Bhubaneswar. Session 2010-2013.
Sound Knowledge of Injection Molding, Process Parameter Setting & Troubleshooting.
Knowledge of various type plastic, raw materials & New Mould trial parameter setting.
Documentation of Quality Assurance management system & Handling Qms Audits.
Exposure to Ppap, Kaizen, Poka Yoke, Tpm & QC Story, 8D Report.
To Validation of Machine to control critical/special characteristics of the product Validating of new molds & setting of parameters.
Knowledge of Erp System (Swan).

Future Goals

To be a part of challenging and rewarding assignment coupled with professional and personal growth where I can use my technical knowledge & skills for my overall intellectual satisfaction and contribute actively for the best of the organization.