• Gender: Male
• Age: 43
• Designation: Production Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 17.3 Year(s)

Education

M.Sc. (Electronics) from Pune University, Pune

Skill Sets

Possess wide knowledge of SMT & AI equipment with rich experience in SMT manufacturing and process development including programming of SMT machines for different PCBs, operation, process study and maintenance of SMT machines
Augmented the productivity without affect in quality and saving cost through the process improvement and manpower reduction for the shop floor activities
Well known to solder paste printing, SMT pick & place machine working and reflow oven working principles; knowledge of BOM, Gerber File, Stencils & ECN
Expertise in quality tools such as 5S, Kaizen, PokaYoke and Statistical Quality tools PPAP, SPC, PFMEA,7QC Tools.
An enterprising leader with strong planning, communication, interpersonal, analytical & negotiation skills; proven skills in surpassing production targets within deadlines
Overseen the functioning team with Quality, ME, Purchase, Store, department.& review with Daily,Weekly,Monthly meetings.

Work Experience

Production Manager
From Oct ‘20 – Aug’ 21
Company profile- Manufacturer of hydraulic power, energy conservation & hydraulic power unit

Job profile-
Fore fronted manufacturing operations (including planning, loading, scheduling & execution) PCB assembly line with close cross-functional coordination; ensured attainment of pre-determined targets.
Lead a team of over 450 workers, along with 32 production staff in Sub-Assembly and Main Line.
Supervise the production team and execute the production projects.
Work with the team to plan, schedule and perform the production activities.
Planning and organize the production process and Overseeing the production process.
Estimating,negotiating and agreeing budgets and timescales with clients and managers.
Monitor and implements the productivity rates and product standards.
Laise with the different departments, teams and companies i.e.Suppliers,managers,clients.
Follow the Health and Safety guidelines at all time on shop floors.
Customer orders are completed on time and to budget and that Quality standards and targets are met.
Collate and analyses data,putting together production reports to top management.
Review workers performance and identify training need.

Production Manager
From April ‘ 15 – Feb ‘ 19
Company profile- largest lighting, luminaries, and consumer electronics manufacturers

Job profile-
Fore fronted manufacturing operations (including planning,loading, scheduling & execution) PCB & MI of Driver PCB assembly line with close cross-functional coordination; ensured attainment of pre-determined targets.
Develop and execute production schedules based on business demands.
Manage high volume manufacturing of more than main 5 products per month for Driver PCB,MI and FA of LED manufacturing.
Lead a team of over 85 workers, along with 4 production staff in PCB & MI and FA line.
Participate with Unit Head to define production targets for the annual business plan and identify benchmarks - productivity efficiency, optimum asset utilization, etc
control inventory and raw material handling.
Responsible for achieving for Production Target, on-time delivery of finished goods to customer, optimum utilization of Manpower,machinery and other resources.
Conducted evaluation, set-up, operation, programming, troubleshooting & maintenance of SMT equipment such as series solder paste printer, Mounter , Re-flow oven.
Organized shop floor activities as well as monitored complete development & manufacturing process for PCB,MI and FA Line operation.
Consistently worked towards achieving production target and records on hourly basis and took actions for losses.
Implemented:
5S activities in the shop floor.
Maintained documents/records related with ISO.
Review of meeting on weekly basis with Purchase, Stores, Production, QA,and R&D.
Co-ordination with Finance, Business Development, Stores to continue with smooth production process.

Aug’ 12 – Feb’ 15:
M/s Johnson Controls Pricol Private Limited, Pune
Assistant Manager (Superintendent Production)

Role:
Fore fronted manufacturing operations (including planning, scheduling & execution) PCB & cluster assembly line with close cross-functional coordination; ensured attainment of pre-determined targets
Led a team of over 80 workers, along with 4 production staff in PCB & cluster assembly line
Conducted evaluation, set-up, operation, programming, troubleshooting & maintenance of SMT equipment such as YPG-XG solder paste printer, Mounter (Yamaha), Reflow, Oven, ICT, ROBO soldering and AOI machines
Organized shop floor activities as well as monitored complete development & manufacturing process for PCB & Cluster Assembly Line operation in 3 shifts
Consistently worked towards achieving production target and records on hourly basis and took actions for losses
Implemented:
5S activities in the shop floor
Poka-Yoke in the assembly lines
Headed process improvement through KAIZEN & cost saving though productivity improvement
Maintained documents/records related to TS16949
Updated WSS, WIS, master samples, rejection bins for all stages as per requirement for PCB & cluster assembly line
Planned & organized training programs and workshops on TPM, KAIZEN, PokaYoke and Leadership Development

Aug’ 11 – Jul’ 12:
M/s Flash Electronics India Private Limited, Pune
Senior Engineer- Electronics Production

Role:
Spearheaded production, maintenance and manpower planning to fulfill the customer requirement
Administered programming of:
PCB Assemblies on Panasonic, JUKI of SMD machines with the PT200 software
AOI (Automatic Optical Inspection)
Executed profiling on re-flow oven & wave solder with the KIC DataPAQ profiler
Created shop order & production punching using ERP system
Formulated production plan for assembly line in coordination with PPC department
Maintained discipline according to safety rules & performed safety audits
Encouraged activities for new product development

Oct’ 08 – Aug’ 11:
M/s Beetel Teletech Limited, Ludhiana
Production Engineer

Role:
Led end-to-end production, process and programming operations for SMT line installation
Administered programming of:
PCB assemblies on Philips Machine using PPS Pro Software
Auto Insertion Machine
Developed machine operating procedure, check sheets & managed qualification of stencil during engineering evaluation build; prepared qualification report of the same
Maintained process documentation related to machines like master feeder & program list, stencil identification, feeder & components traceability
Defined process of wave solder machine and used Datapaq profiler for wave solder and reflow machine
Coordinated with other departments such as store, production & quality for smooth workflow & achievement of targets

Aug’ 06 – Oct’ 08:
M/s Front-line Electronics Limited, Pune
Production Engineer

Role:
Managed complete shift operations for production planning as SMT line support
Executed preventive and breakdown maintenance of machines
Performed profiling of reflow ovens with the help of DATA PAQ
Studied reports of First Piece Patrol Inspection and ensured maintenance of ISO and 5S standards on shop floor