PGD-PPT From CIPET, in 2011 with 78%
Familiar with MS Office & Internet.
Hands Own Experience (working experience)
Extrusion : Rajoo Extruder Both Mono & Multi Layer (125mm – 1200mm
Die with output 60kg/hr- 1000kg/hr width 400mm-5000mm.
Kabra 3 layer Extruder (250mm- 600mm Die with output 180kg/hr -600kg/hr)
With Fully Automation features like integrated gsm control, Gravimetric blending and dosing, IBC system, automatic Thickness control
Also Queens & Kunghsing Co-extruder Taiwans Machineries.
Production Manager
From June 2020 to till now.
Company profile- manufacturing industrial packaging products Polyethylene films with various design Surface coating films, Stretch wrapper roll, Shrink films, Agriculture Mulching films and Green agro shade net.
Job profile-
Production and quality monitoring of every machines daily basis.
Make Production planning daily basis and Management.
Effective utilization of man, machine and material.
On line trouble shooting in jobs /Machine.
Analysis and also trying to implement new things inside factory for development in process.
Each and every problem records daily basis & for corrective action discuss with Managing Director.
Taking care and leading total factory as a Operational
Conversion In charge
Since Jan 2019 to Jan 2020.
Company Profile: Manufacturer of printed and laminated, barrier grade flexible packaging material through the rotogravure process. It is ISO 9001:2008, ISO 22000:2005 and BRC lOP certification company producing various product applications that range from Biscuits, snack foods, Liquor to soaps, detergents and agrochemicals.
Job Profile:
Daily/ Monthly Production reports generating/reporting to Department HOD.
WIP reconciliation on daily basis.
Achieve daily/monthly production targets.
Planning jobs as per schedule and customer preferences.
Control process waste.
Effective utilization of man, machine and material.
On line trouble shooting in jobs /Machines.
Maintaining the process documents according to ISO, BRC-IOP, HACCP Standards.
Monitoring properly in BFL, Lamination, Pouching, Slitting & Hotmail departments.
Each and every problem records daily basis & for corrective action discuss with HOD.
Production In charge
Apr 2012 to Jul 2018
POLY PRODUCTS (GH) LTD.
Job Profile :
Monitoring for daily, weekly also monthly production efficiency, minimum wastages on regular basis & maximum utilization of resources (machines, raw material & man power).
Supervises production processes to ensure implementation of company standards.
Prepares monthly production plans and obtains approval of factory manager.
Investigated and implemented ideas for quality improvement, increased productivity and cost reduction.
Supervises machines maintenance programs. Recommends machines modification if needed, ensures smooth supply of spare parts.
Prepares manpower plan. Make sure all vacant positions are filled in coordination with factory manager along with personnel manager.
Give training & coaches to production staff about work procedure also prepare employees safety procedures & make sure these procedures are enforced.
Cooperate the quality control standards & procedures with quality assurance.
Attend the troubleshoot of machines, production defect problems & quality related problems also find out corrective action of these issues.
Monitor waybills & invoices of all incoming goods, outgoing goods of production related or m/c related all gate passes up date maintained properly & submit to factory manager.
Prepare the monthly consumption report of Raw materials, Master batch colorants, Additives, Filler, Reprocess, Oxo-Bio Inks, IPA, Butanol, Tessa tape, Doctor blade & Paper cores etc all things to make complete expense of end product to check and Verify.
Always keep proper communicate with top management & follow up the protocol.
Junior Engineer
Jan 2011 to Mar 2012
XOL Technologies Pvt. Ltd.
Job Profile :
Managed documentation of and training on production procedures and work instructions.
Raw material selection & preparing raw material composition depending end use of products.
Verified that all process control parameters were being documented and followed at all times. Online Inspection during production
Attending the manufacturing defect problems, Quality related problems during production.
Handling proper use of Manpower.
Following 5s techniques also take care of finished products.
Production Supervisor
Oct 2006 to Aug 2009
Synthetic Packers Pvt. Ltd.
Job Profile :
Prepare everyday production, scrap, and break down time, raw material consumption report.
Successfully managed production activities so all job orders were completed on time.
Online Inspection during production
Man power control & maximum utilization to them on floor.
Training
Training from Central Institute of Plastics Engineering and Technology (CIPET), MYSORE in 2008.Subjects Studied and undergone extensive practical training:- Plastics Material, Additives, Compounding, Extrusion, Injection Molding, Blow Molding, Mould Design and other plastic processing-Processes, plastic testing etc.
Familiar With The Following Related Process
Printing
Pelican 6 Colours Flexography
Pelican 6 COLOURS Rotogravure
Shade Matching. Registration Control
Job Preparation.
Lamination Nord Mechanica Simplex With Solvent Less
Super Combi 3000 With Both Solvent Base & Less
Raulimex Machine With Solvent Base
Slitting Machines
SP Ultrafex Automatic with 400mpm- 800mpm speed With 10 slitters slitting and rewinding m/c.
Dahbah Taiwan machineries
Bag Making
Heming Stone, Chao Wei, Mamata And XL Machines
With Bottom Sealing And Side Sealing Options. Bag On Roll Type.
Singlet Punch, Banana Punch, Double Seal, Reverse Seal, T-shirt Making Bags, Patch Handle, Loop Handle Type, Courier Bags
HCI Glue sealing m/c making BOPP, PVC shrink label
Quality Assurance
Various Testing Methods Like C.O.F, MFI, Dart Impact. Tensile Stregnth, Shrinkage Ratio Test, Heat Sealing & Droping Test.
My aim in life is to pursue a challenging and rewarding management career, and gain rich experience and knowledge through working, in high profile industries using Emerging Technologies
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