• Gender: Male
• Age: 44
• Designation: Production Manager
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: Orissa
• Work Experience: 18.8 Year(s)

Education

PGD-PPT from CIPET Bhubaneswar in first division with above 80%marks in the year 2005.
B.sc (chemistry) from UTKAL UNIVERSITY in FIRST CLASS with distinction in the year 2001.
Intermediate from C.H.S.E in first division with 61.8%in the year 1998.
High school from Kendra Para boy’s high school in first division with 79.9% in the year 1996.

Skill Sets

TRAININGS ATTENDED
Technical Training
ISO-9002, ISO-14001 & TS-16949 and OHSAS.TQM (Total Quality Management).
Internal Audit Systems. IMS, TPM, 5S, KANBAN, SMED, JIT,
Personal & Safety Training
Knowledge about Fire Fighting and First-Aid.

Work Experience

Production Manager
Since SEP 2 of 2021 to till time.
Company profile- provider of Automotive Plastic Parts to various customers

Job profile-
Handled the entire operation carried out in the plastic component manufacturing division.
Prepare daily MIS data and presenting in daily meeting.
Break down analysis and corrective action.
Process validation and IRMM updation.
New mold trial.
Trouble shooting
Implement continuous improvements.
Maintain good 5S condition.
Given training to supervisor and operator for smooth operation.
Make safety work places.

Production Manager
Since jul-2019 to SEP 2 of 2021
Company profile- manufactures plastic moulded components for refrigerator and washing machine parts to godrejco.having17 numbers of Injection -Moulding Machines ranging from 180-950 Ton. Rane’ plastics. Supplies plastic parts to Godrej.

Manufacturing Activity -The Attainment
Overall control of Plant. Get involved in monthly capacity planning for optimum capacity
Analyze and Control the non-productive time and practice for improvement.
Conduct trails of new mould and material. And close watch on mould change-over time, minimum brake down of machine, minimum wastage of raw material and minimum rejection of component and tries to improve it.
Mould design and design improvement for running projects and new projects on coordination with design team & tooling team.
Implementation of TPM on all machines as per the model machine by forming small groups, train and leads them for JH Pillar also train to shift engineers, technicians and sub-contractors about moulding process.
Monitor and control the inventories. And Prepare and record the consumables at the various vendors, monitor and control the data related to process operation.
Data collection of in-house rejection item wise, QC wise and defect wise, monitor and control the same. Reduce the rejection (In terms of PPM) Kaizen and Poke-Yoke for root cause.
Visited customer end, convention them in customer support department. After receiving the customer complaints to do brain storming and analyses the root cause of complaints by why-Why problem solving techniques and improved customer complaints.
Monitoring & controlling the whole Assembly Activities.
Assembly Activity-The Attainment
Look after overall assembly activities & ensure & monitor the line set up in assembly.
Focusing & analyze the time study & process capability study.
Implementation of SPM in assembly. Workout& monitor the work men accountability in assembly. 

Operations Manager
Since Feb -2018 – Jul 2019
M/S. Essel marketing & promotions
Company profile- manufactures plastic moulded components for promotional items.

Manufacturing Activity -The Attainment
Monthly capacity planning for optimum capacity utilization to enhance OEE for running projects
Conduct trails of new mould and material. Mould design and design improvement for running projects and new projects on coordination with design team & tooling team.
Successful implementation of project starting from mould development to production phase.
MRM preparation.
Responsible for mould & machine maintenance.
Assembly Activity-The Attainment
Responsible for assembly of child part by process like ultrasonic welding techniques & other techniques.kaizen & pokayoke on sub stations. Speed rate monitoring & process optimization .skill matrix on assy. Station, 4M1T techniques, SPC for process optimization,

K l tech precision ltd. Production Engineer (December.2017-feb 2018)

Electrical Engineers (I) Pvt ltd, Pune. As Sr. Production Engineer in Plastic Inj.-Moulding & assembly shop. (Oct 2006-dec 2017)

Mechanical plast pvt ltd as Production engineer in Plastic Injection -Moulding shop. (July 2005-oct 2006)

INDUSTRIAL LIFE
Handled all types of (PLC & Non-PLC) Injection -Moulding Machines ranges from 50 to 950 Tons.14 years of experience in Plastic Injection Moulding Industries.
Processed all types of Plastic Materials.
KEY HIGHLIGHTS
Kaizen, Pokayoke (Mistake Proof) and Seven Tools for problem solving systems to Production Depts. 5S, SMED, JIT and Seven Tools for problem solving in Production Department.
Adhered systems like ISO 9002, ISO 14001 and working towards TS 16949 and OHSAS. Process optimization through process capability & rejection control. Monthly review meeting, mould management system usage for trigger on mould PM.

Future Goals

Seeking senior-level assignments in Manufacturing/Production/Quality Assurance & Control/Process Development with an organization of repute