• Gender: Male
• Age: 54
• Designation: Production Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Tamil Nadu
• Work Experience: 24.1 Year(s)

Education

PGD-PPT (Post Graduate Diploma in Plastic Technology) in CIPET

Skill Sets

Key Skill :
Experience in Project management ( Plastic /Tooling/Molding/Plating/Painting/Assembly)
New product introduction process in automotive interior/Exterior products, Electrical connectors PCB,BTB,WTC,FFC,FPC in Circuit board , Electronic components ( Gears, shaft, rack ,Pinion ,latch & other mechanical parts).
Experience Strong and diverse technical back ground in Injection molding Processing and Good understanding various type of plastic material Processing, & properties.
Effectively supervises assigned personnel, ensuring optimal performance, demonstrated initiative and assertiveness, the ability to plan and organize work in production Process.
Experience in new Tooling construction, Debugging, Study Gate balancing flow , Optimize Gate sealing time, Cavity pressure , Engineering changes, Develop Preventive & Periodical maintenance system , Modification and repair, Identify Critical spare parts, Cavity Protection sensors.
Experience in 2D/3D ( Auto CAD, Creo, ) drawings

Work Experience

Production Manager
From Aug 2014- Aug 2021
Company profile- Electronic connectors manufacturing

Job profile-
Manage over all activities of molding department production, Provide technical support for the day-today production activities in the manufacture of custom, plastic components used in the assembly.
Direct and coordinate Planning and schedule of manufacturing of product and meet consistently delivery schedule and Inventory Level.
Coordinating the molding efforts on new product launches, setting up and/or revising manufacturing processes and assisting the manufacturing operations in problem solving and continuous process improvements.
Apply knowledge and experience with using Scientific Molding techniques to establish processes for new and existing parts and assuring efficient of use material, machine, mold, Auxiliary equipment, and employees.
Works with Operations, Quality Assurance and Regulatory Affairs to improve existing product designs and processes to increase throughput, decrease operational costs, or improve quality.
Developing routines and best practices to ensure product quality and conducting Process
Audits, Developing standardized operating instructions for the upgrades process.

Senior Project Engineer
From Nov 2005 to Sep 2012
Company profile- Automotive Plastic & metal component manufacturing

job profile-
Participating in project kick of meeting with customer, Understanding customer requirements & specifications and conduct engineering specification & technical feasibility reviews, RFQ review and dispositions.
Preparing project investment details (Process, Tooling, Testing, and production facility setup cost estimation) in the stipulated time frame.
Studying customer drawing, converting the same into process instruction and development
suggestion to the customer. Estimate manufacturing process flow and process time.
Building FAI/ proto sample as per project plan Involving in PFMEA preparation. Overseeing
production and ensuring that products conform to the customer specifications and safety
regulations
Train the Production Team on providing the solutions for Mass Production, including cost down projects, Preparing APQP (Advanced Product Quality Planning) of the Product.
Designing and testing process upgrades and new process systems, Ensuring processes
comply with safety and quality standards, performing process simulations and trouble
shooting issues.

JPK ( Malaysia) Sdn Bhd
Position : Process Engineer,
Location : Kuala Lumpur –Malaysia,
Duration : Mar 2000 to Oct 2005,
Industry : Electronic precision component manufacturing.

Duties/ Responsibilities :
Develop / improve injection molding processes. Oversee assesses existing process for molding machines, Molds , Auxiliary equipment, jig and fixtures and work flows.
Optimizing productivity by designing and implementation and testing new procedures.
Assembles reports to document process status as changes .Tracks metrics to identify areas of for improvement and monitor upgrade.
Responsible for the development and implementation of both long and short term goals for production Department.

PRICOL Group of companies
Position : Molding Engineer,
Location : Coimbatore -India,
Duration : Sep1997 to Feb 2000,
Industry : Automotive component manufacturing .
Duties/ Responsibilities :
Set up injection molds & optimize process parameter for quality production. Day to day activities and production report summarized and submit to superior.
Responsible for new mold follow-up, mold testing, trouble shoot and prepare first of samples, Study and understanding various type of plastic Resin processing.
Directing and monitoring the execution of the production schedule as well as performing mold and/or material changes as dictated by the schedule.

Machine Experience:
SODICK-FANUC- JSW- L&T DEMAG - TOYO - MITSUBISHI - NIIGATA - TOSHIBA - NESSEI -
KAWAGUCHI -KARUS MAFFEI,- SUMITOMO - ARBURG - HAITIAN, BABYPLAST .- Etc. The Tonnage
ranges from 6 to 2500 T, Mono& Double Toggle, Plunger, Hydro mechanical, Servo types.

Mold Experience:
Two Plated Mold - Three Plate Mold - Split Mold - Hot Runner Mold - Core Pulling Mold - Multi Cavity
Hot manifold experience.

Material Experience:
PC, PC/CF, PC/ABS, PP+EPDM, PMMA, PBT, PEI, PSU, PS, ABS, AS, SBR, SAN, POM, PVC,
NYLONS, PP, LCP, Modified PPO, PPS, HDPE, LDPE, Etc..,