• Gender: Male
• Age: 48
• Designation: Production Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Tamilnadu
• Work Experience: 24.6 Year(s)

Education

Master of Business Administration(MBA- PRODUCTION) from Madurai Kamaraj University – Madurai

Post Graduate Diploma in Plastic Processing Technology(PGD PPT) from Central Institute of Plastic Engineering and Technology(CIPET) Mysore. with First class in 2000

Bachelor of Science (CHEMISTRY) SadakathullahAppa College, Tirunelveli with First Class in 1999

Skill Sets

IT SKILLS
Post Graduate Diploma in Computer Applications (PGDCA)
Operating Systems : Windows 95/98/07/Professional/XP
Application Packages : MS Office (Word, Excel, PowerPoint)

CORE COMPETENCIES
Managing production operations& Process Engineering with a view to ensure timely accomplishment of production targets
within the time and cost parameters
Have gained implementation experience in BaaN 5C & Monitor ERP
Planning detailed engineering activities and finalization of requirements & specifications in consultation with engineering and production department as well as clients’ requirements
Minimizing performance bottlenecks for high productivity by maximizing men, material & machine
Appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented
measures for alleviating them and documenting the same
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in

Work Experience

Production Manager
From Apr’2018 to till date
Company profile- Manufacturing Product of Mini Circuit Braker to Schneider Electric & Auto components - Door Latches Components (MAGNA), Fuel Tank Assembly Products (TI Automotive), Manual Adjuster & Cable components (Johnson Electric),
Throttle Body Plastic Gear product (Aisan). Head lamp Child Products (Valeo)

Job profile-
Manages the operations and processes of the production floor to produce quality products according to target set.
Analyses production data on a daily basis and solve problematic areas immediately.
Implement production schedules and ensures that quality, quantity and schedules are met. Works closely with planning to
ensure smooth running, no delays, and no material unavailability.
Supervises in trouble shooting production process problems.
Training of production staff to improve performance.
Optimizes manpower, machinery and material resources.
Initiating and leading project teams to ensure and provide continuous process and quality improvements.
Coordinates with supporting functions e.g. M&L, store to ensure materials and finished products are properly accounted for.
Supervises all the moulding parameters with the mould to the Standards.
Ensures good 5S in and around the machine and in work place.
Reviewing the monthly report and identifying the weak area and finding out the solution.
Organizing and supporting for new mould and material trails.
Maintaining and supporting for the customer plan.
Coordinates with Quality, Tooling and maintenance to have better working standards

Manager -Operations
From Dec’2016 to till Apr’2018
Company profile- renowned molds and dies manufacturers brands offering Consumer Durable and Plastic Automotive Components for various residential

Job profile-
Responsible for the entire operation performance and steps to measures for non achievements of daily QCD Targets
Responsible for production planning and control, raw material planning and results of yielding
Prepare MIS report and reporting to plant head / MD
Working with cross functional team members for meeting future challenges & business plan& targets
Layout & process flow derivation of each and every model – Assy
Training program for Associates, Improvement & Development Activities
Projects taken to reduce lumps & to reduce Mold change over time
Handling of customers interaction about planning and improving quality
Responsible for process troubleshooting, Cycle Time reduction, to minimize the down time, rework and down grading of the
product.
Responsible for Plant improvement activities

Renault Nissan Automotive India Pvt. Ltd. Oragadam, Chennai. April’2009 to Dec’2016
Senior Engineer
Key Result Areas
Functioning as the In-charge of Plastic Moulding & Paint Process Engineering
Monitoring and reconciliation the movement of inventory items. ? Inventory management throughin-house system
Tools and consumables requirement planning and monitoring. ? Undertaking process enhancement & cost control initiatives after identifying scope for execution of technological changes
Conducting audits for process assurance & verification
Maintaining safe working environment by continuous identification of potential unsafe conditions and improving the same by
applying Kaizen Techniques

Balda Motherson Solution India Ltd, Chennai. Oct’06 to Mar’09
Production Engineer
The company is an Indo – German Joint venture and manufacturing of Mobile phone component, accessories & auto
components
Power user in BaaN ERP enterprise planning, manufacturing, warehousing, production planning, scheduling, production
controlling and inventory control.
Planning the Production Schedule through ERP Baan 5C
Periodical plant inventory analysis.

Moser Baer India Limited, Greater Noida. May’04 to Sep’06
Jr. Engineer – DVDR Production
The company, with presence in 82 countries, is a world leader in the development and manufacture of Digital Optical Storage
Media (CDR, DVDR, Floppy Discs, etc.); Ranked 3rd in the world with Rs1800 Crores turnover
In charge, responsible for handling 20 M/c of fully automatic PLC controlled DVDR manufacturing machines in a shift,
ensuring high yield with minimum downgrading & downtime.
Successfully achieved highest production, cycle time reduction from 8 sec to 3.8 sec and final yield of 97%.

Tata Auto Plastics System Ltd, Pune Dec’01 to Apr’04
Associate Member
The Company has Technical collaboration with Faurecia, France & Manufacturing and supply of Automobile Plastic
Interior & Exterior components to Major OEMs like Tata Motors, Bajaj, Fiat, General Motors, Toyota Kirloskar Motor Ltd etc.,
TAPS Having QS 9000/ISO 9001 of quality system, ISO 14001 certified of EMS by BVQI and also TS 16949 certified by BVQI. Responsible for Achieving Production Targets, Process optimization & Trouble shooting,
Raw Material Reconciliation, Scrap control, Man power handling etc.,
Cycle time study & line balancing done for existing lines.
Developed Part Pick up Robot Gripper in house for Bumper tools.
SMED, POKAYOKE, KAIZEN in existing lines.

Pretech Plast Pvt Ltd, Bangalore Aug’2000 to Dec’01
Shift-in-Charge
The company is an VQM Certified has its own tool room & Manufacturing of Computer “e – Peripherals” for Wipro
Responsible for new mold Trials, Process optimization and Trouble shooting
Responsible for Mold & Machine Preventive maintenance activities
Responsible for planning the production schedules
Handling of Manpower in shop floor

MACHINES:
UBE (3150T,Fully Electric& hybrid)QMC System, Arburg (80T -200T), Toshiba(160T & 220T), JSW(40T), Sumitomo(40T),
Netstal (60T), Battenfeld with QMC(500T-2700T), L&T(60T– 350T), Cincinnati(450T), EPM(50T – 210T), Windsor FR- Series(40T), Hourang (320-520T), Haitian ( 380-1600T) , ENGEL (50 -300T)

MATERIALS:
PP, PC, PBT,PET, Nylon 6 & 66 with GF, ABS, Xenoy, Noryl, Hips, Acetol