• Gender: Male
• Age: 54
• Designation: Production & Operations Manger
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Hyderabad
• Work Experience: 25 Year(s)

Education

MBA In Production & Operations Management
PGDBM IN PRODUCTION AND OPERATIONS MANAGEMENT
DIPLOMA IN PLASTICS & POLYMERS ENGINEERING

Skill Sets

SKILLS:
LEADERSHIP: Decision making, Delegation, Management, Mentoring Motivation, Strategic planning, communication, cross functional collaboration, Ethics, Accountability, conflict management, Feedback.
TEAM-WORKING: Collaboration, problem solving, Team planning, Hosting Meetings, Networking, Lines of communication, Team Building, Flexibility/Adaptability, Motivation & support, commitment.
PROBLEM SOLVING: Deductive Inductive Reasoning, Logical & critical Thinking, Creative & conceptual processing, Attention to Detail, collaboration & Teamwork, Research & Analysis, Effective communicator, Decision Making, Brainstorming, prioritization& Follow – Through.
COMMUNICATION: Active Listening, None verbal Communication, Public Speaking, Written Communication, Presentations, Storytelling, Interpersonal skills, Confidence, Clarity, Respect & support.
Complex problem solving, critical thinking, creativity, people management-coordinating with others, Emotional intelligence, Judgement and d

Work Experience

Production & Operations Manger
Since Jun 2007 to MARCH 2020
Company Profile : Manufacturing of caps & bottles.
Job Profile :
Actively involved in handling and managing below mentioned following accountabilities:
Verifying daily production schedules VS actual, daily meetings and preparing reviews on daily basis.
Monitoring daily production Activity’s and planning, operations and SAP procedures.
Daily M/C statistical process control monitoring & checking m/c performance to run with low cycle time runnability and KPI.
Monitoring man power allotments daily & monthly.
Maintain GMP 5s rules & KAIZEN in the plant & reporting to Technical Director and MD.
New trial Molds with different resins.
Handling new projects.
Conduct employers training programs & weekly, monthly product development programs.
Conducting awareness programs for importance of FSMS & PAS 223 requirements.
Customer support regards to product Quality compliance's.
Monthly WRM & ORM & MPR reviews and analysis.
Preparing and planning for spare parts control for minimize the m/c break downs and increasing the production efficiency,
Play a pivotal role in quality monitoring to ensure adherence to technical specifications & quality parameters.
Develop and monitor the performance of multi-skilled work force and conceptualized need-based training programs to enhance skill set.

M/c Handled: Injection Moulding Both Toggle And Cylindrical Miloacron And Angle Make With Hot Runner Molds, And All SPM MAHCINES (uv screen printing, pad printing, bottle and cap and tube labeling, assembling, shrink sleeving, liner assembling).

Achievements:
Reduce the Manpower develop with Automation where ever required (done online labeling of J&J 30gram baby powder, and Castrol and Hero Honda labeling). Reduce the manpower 17nos to 5nos.
Reduce the rejection percentage from 15% to 1.2% in one of P&G product Nitro assembling.
Develop the spacer unit at tube labeling line to save the roll loading time and increase the productivity.
Increase the productivity.
Improve the skill levels of subordinates with daily monitoring and conduct the trainings onboard.
Reduce the secondary price cost with improve the productivity.
Develop the liner assembling machine with high speed of 240CPM import from Italy (I have personally visited and done the trails successfully along with GSK customer).
Develop the tube labeling machine import from Taiwan, its compact machine two operations done at a time in one machine both capping and labeling. I have visited personally Taiwan and conduct the trails successfully.
Reduce the overall spare part cost to develop the local spares.
Team Building.

Production Engineer.
Company Profile : Manufacturers of caps, bottles and baby care, Health care products.
Job Profile :
Actively involved in handling and managing below mentioned following accountabilities:
Verifying daily production schedules VS actual, daily meetings and preparing reviews on daily basis.
Monitoring daily production & preventive maintenance Activity’s and planning, operations and SAP procedures.
Daily M/C statistical process control monitoring & checking m/c performance to run with low cycle time run ability and KPI.
Monitoring man power allotments daily & monthly.
Maintain 5s rules & KAIZEN in the plant & reporting to Technical Director and MD.
New trial Molds& Preforms with different resins.
Handling new projects.
Conduct employers training programs & weekly, monthly product development programs.
Implemented & maintaining plant operations for FSMS and PAS223 & HACCP requirement for food safety norms As per FSSC 22000- 2013, SMETA SEDEX.
Conducting awareness programs for importance of FSMS & PAS 223 requirements.
Preparing and planning for spare parts control for minimize the m/c break downs and increasing the production efficiency.
Play a pivotal role in quality monitoring to ensure adherence to technical specifications & quality parameters.
develop and monitor the performance of multi-skilled work force and conceptualized need-based training programs to enhance skill set.
M/c Handled: Injection molding toggle type and cylindrical also (Windsor, Angle, Electronic make), and handling all SPM machines like UV screen printing import from Italy, and labeling.\
Achievements:
Develop the local inks instead import from USA. Save the money around 40%.

Production In charge.
Company Name : Kaitan Fans Pvt Ltd
Company Profile : Manufacturers of Capacitors and fan and cooler items. FSSC 22000-2013 V3 certified company.
Job Profile :
Actively involved in handling and managing below mentioned following accountabilities:
Prepare daily production schedules, daily meetings and preparing reviews on daily basis.
Monitoring daily production planning, operations and SAP procedures.
Daily M/C statistical process control monitoring & checking m/c performance to run with low cycle time range-ability and KPI.
Prepare man power allotments daily & monthly.
Maintain 5s rules in the plant & reporting to MD.
New trial Molds with different resins.
Handle new projects.
Successfully completed FSSC 22000-2013 V3 audit and trained & certified by SGS international as an internal auditor.
Conduct employers training programs & weekly, monthly product development programs.
Implemented & maintaining plant operations for FSMS and PAS223 & HACCP requirement for food safety norms.
Conducting awareness programs for importance of FSMS & PAS 223 requirements.
Archived plant production 95% efficiency with.
Play a pivotal role in quality monitoring to ensure adherence to technical specifications & quality parameters.
Develop and monitor the performance of multi-skilled work force and conceptualized need-based training programs to enhance skill set.
M/c Handled:
Windsor injection molding machines with high cavity molds. And also handled HMT toggle type injection molding machine
Achievements:
Develop the Kaitan Gray product.
Develop the 96cavity mold of Tibcon capacitors from aluminum to Plastics.

Shift in charge
Company Name : Mold tech plastics ltd (Techmentools).
Company Profile : It’s and mold tech group. Manufacturing of Asian paints containers and lid with handles.
Job Profile :
Played key role in handling the trials Molds with different resins.
Managed shift operations and handling entire related to Shift in Injection molding.

Attained experience in handling various work under in Injection mold:
Mold Maintenance.
Gate insert servicing, neck ring and lock ring servicing.
Mold servicing.
Nozzle tip changing.
Valve gate stems and bush changing.
Nozzle heater changing.
Mold loading and unloading.
Handling of complete process settings.
Interact with customer.
Develop and monitor the performance of multi-skilled work force and conceptualized need-based training programs to enhance skill set.
Held accountable for stabilizing the processes and also involved in process development with the core team.

Achievements:
Increase the productivity reduce with cycle time of 5ltr Asian paints Jar consume with online grinding.

Certifications
Managerial Development Program-me, Business/managerial Economics (Leadership And Change “Good To Grate” From IIT HYDERABAD 3MONTHS Certificate Course).
Robotic Process Automation Overview(RPA).
Managing The Conflict With Skill And Confidence.
Lean Six Sigma Green Belt Certification From TUV-SUD.
Lean Six Sigma Black Belt From TUV-SUD.
Municipal Solid Waste Management In Developing Countries
Pgdca In Computers -Grow Info-tech Software Solutions, Hyderabad.
Logistics And Supply chain Management Fundamentals, Design, Operations.
The Complete Management Skills.
Effective Problem-solving And Decision-making Under Pressure.
ISO 45001:2018 Occupational Health And Safety Management Internal Auditor Certified.
ISO 22000:2018 Food Safety Management Systems

Profile
Technically sophisticated, result-driven and business-savvy Engineer spearheading the efforts as Production Engineer with a rich blend of over 20+ years of experience in the field of Product development, Plastic injection molding, special purpose machine maintained (Decoration, All SPM), Verification and Validation of product and Safety Engineering. Instrumental in planning, formulation & implementation of Policies for effective production; A strategic planner with expertise in managing activities, streamlining processes and procedures to facilitate smooth production process & enhance productivity. Ingrained confidence and solid understanding of translating business requirements into productive plans in a competitive framework; having skills with proven ability in establishing quality and driving numerous process improvement & cost saving initiatives. Honed communication and interpersonal skills, with the ability to build long lasting and mutually beneficial relationships with people from all levels and backgrounds.

Experience in Cosmetics Healthcare batch manufacturing process products like Baby shampoo, cream, lotion, laundry wash cream, venusia cream, lotion, Dettol cream also followed by as per BMR.

Core Competencies
Production Planning & Control, Implementation of Quality Systems, Leadership, Supervision & Team building, Negotiation & Communication Skills, Client interface and co-ordination, Verification and Validation of product, Reliability tests for product, Mold Maintenance, Reports and Documentations, FSMS and PAS 223.