• Gender: Male
• Age: 31
• Designation: Production Planning Controlling And Factory Maintenance Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Thiruninravur
• Work Experience: 9.2 Year(s)

Education

B.E (Mechanical Engineering) 2015 PMR Engineering College 6.95 CGPA

HSC 2011 Holy Infant Jesus Higher Secondary School 78%

SSLC 2009 Grace Park Convent Higher Secondary School 64%

Skill Sets

Highly Experienced in CATIA and Auto-CAD.
Knowledged in Creo, Solid Works, UG-NX and GD&T.
TRUMPF 3030 (Laser Cutting Machine) Tru-tops Programming
MS Office (Word, Excel, PowerPoint, Outlook)

Ability to work under Pressure & Handle multiple Tasks.
Expertise in Sheet Metal Handling
Proficient in CAD and CATIA Software
Fast Learner
Self-motivated & Positive Thinker
Independent worker.
Ability to analyse problems
Willing to shoulder Challenges and Responsibilities

Work Experience

Production Planning Controlling And Factory Maintenance Manager
Since Jan 2020
Job Profile :
Planning of Production from the given purchase order by customer.
Preparing monthly production planning schedule sheet and submit to reporting authority.
Maintain Raw materials forecast (1 Month) plan and raise purchase request to Head of Operation
Highlighting Production and Quality issues to higher authority.
Preparing work order monitoring report for under processing and completed status by weekly/Monthly with
trend chart to be submitting to reporting authority.
Maintaining Master Data for Production, Delivery and Purchase.
Repairing machines when machine got shutdown.
Visiting to customer end in case of any Quality issues and solving it .
Co-ordinate Cross functional team to solve customer complaints for corrective actions and Preventive action
Gathering information on new product and market information on Competitor.
Arranging for Vehicles for despatch and billing the products.
Planning for loading the vehicle on time for delivery.
Tracking the loaded vehicle until it reaches the customer end.
Incoming and Outgoing material tracking regularly.
Travelling through out Karnataka and Andhra Pradesh for sales inquiry
Process wise cost reduction concept and continual improvements submitting to reporting authority

Senior Production Planning And Programming Engineer : Jan 2016 to Dec 2018
Engineer Trainee : July 2015 to Dec 2015
Job Profile :
Planning production in order to customer requirement.
Programming for laser cutting machine (Machine: TRUMPF 3030)
Production load leveling, Prioritization of production orders.
Maintain materials forecast (3 Months) plan and raise purchase request to Head of Operation for further
materials procurement.
Verify work order check list, Drawing and Material grade before moving to production at In-House.
Scrap registration of finished goods, Components stock deviation to shop floor.
Preparing shift chart for operators and helpers weekly.
Updating Employees Daily working report and submitting to reporting authority.
Attending repairs and errors in the laser cutting machine independently.
Verifying stage wise process in work order and respective column has to be filled.
Highlighting Production and Quality issues to higher authority.
Preparing monthly production planning schedule sheet and submit to reporting authority.
Drawing the given drawings in AutoCAD.
Preparing Bill of Material (BOM) for next production as per master production schedule.
Taking gas account in order of production.
Checking air pressures, oil level and leakages in gas valves regularly.
Checking of grades in Sheets and coils from the given RDSO Standards.
Taking note of production log regularly and improvising it, if backlogged.
Planning of weekly maintenance for laser cutting machine regularly.
Cleaning of lenses and mirrors once in a month.
Maintain 5S System and continual Improvements as per firm requirements.
Packing of Materials in Coach set wise for giving to contractors.
Work order move to store department after completed the process then it pass through to document executive
for closing the work order on daily basis.

Engineer Trainee
July 2015 to Dec 2015
Job Profile :
Collecting appropriate diagrams from customer and Checking out of it.
Preparing Bill Of Material (BOM) and material requirement for the given coach.
Preparing Material Requirement Plan (MRP) in 3months before and mailing to purchase departments.
Dispersing the diagrams from assembled to components using CATIA
Separating the diagrams for various Processes like Shearing, Bending, Laser and Rolling.
In case Outsourcing materials required, planning and collecting it before the Production starts.
For Laser Cutting, the diagrams are designed through AutoCAD and used for laser cutting

Projects Handled
A Mini Project of Electric Power Generation by using Shock Absorber done in college
Minimizing Non Value Adding Activity in 12m FESLF Air Suspension in Ashok Leyland, Chennai.
Develop Exterior Body and Interior Furnishing Development in LWSCZ Coach using CATIA.
Developed the new product of exterior surface body.
Designed a new set of Interior panelling, Seating and fully furnished coach using CATIA
Attended Preventive Maintenance for TRUMPF 3030 Laser cutting machine in Support of TRUMPF service
Engineer.
Removed the Exterior bodies which are all screwed
Checked Out of Oil and Grease levels of Gear Boxes and refilled in case of low level
Checking of Distilled Mineral Water levels in cooling unit
Checking all types of oil and water Filters and replacing new whether any got damaged.
Removing of all mirrors and lenses, cleaning it and replacing in case any got damaged.
Designed and Developed the Die sets, Mantels, Bushes and cut bushes of various sizes in PVC Extrusion
Machines using CATIA
After designs got completed designs are given in workshop and machine fully developed.

Types of Coach Handled
Linke Hoffman Busch (LHB) Coaches
LGS, LSCN, LACCN, LWLRRM, LSLRD, LWS, LSDD, LWSCZAC, LWSCZ
Mumbai Railway Vikas Corporation (MRVC) Coaches
MRVC C Coach, MRVC D Coach, MRVC DHC Coach, MRVC M Coach.
DMU/DPC Coach, DMU/TCG Coach, DMU/TCV Coach
MEMU/TCG Coach, MEMU/TCV Coach
LOMS Coach

Interested In
Designing and Developing New Product.
Value Adding and Value editing of new product.
Production planning and controlling
Programming of Laser Cutting machine
Marketing and interacting with new customers

Certified In
Diploma in Master CAD (AutoCAD, Creo, CATIA, SOLIDWORKS, UG NX CAD, GD&T)
Governor Award in Scouts and Guides

Training & Workshop
One month implant training in Ashok Leyland, Ennore. Learnt about various Manufacturing and
Assembling processes.
Participated in Power Transmissions Behind Self Propelled Vehicles workshop.
Participated in Advancement in Automotive Safety workshop

Future Goals

Advance thinking Mechanical Engineer with 4 years 6 months experience in product design, Production
planning, Material handling, maintenance and development. Skilled in Sheet metal designing, production and in factory
maintenance. Highly experienced in various designs with a strong understanding of engineering mechanics. Independent
skills that optimize collaboration between departments to produce high-quality industrial machines and equipment