Ref. No. : CA - 37380 - (Quality - Extrusion – with 12.1 years in Plastic Industry)

Education

Diploma in Automobile Engineering from Ramarani Institute of Technology Year 2013

I.T.I ELECTRICIAN from LITTLE FLOWER TECHNICAL INSTITUTE Year 2008

S.S.C. from M.U.V.P High School Board From 2006

Skill Sets

QA/QC
Six Sigma
Lean
Auditing
ISO
SASO
5S, TQM, 7QC tools
Applications: Internet.
Packages: MS-Office, Minitab, Outlook. SAP End user.
Benchmarking.
Poka-Yoke

Work Experience

QA EXECUTIVE
From : 10 JAN 2023 to till date
Company Profile : Manufacturer of Plastic Rigid/Semi Rigid Sheets & Food Packaging Products, HIPS, PP & PS

Management
Overseeing Quality activities concerned with development, application, and maintenance of quality standards for industrial processes, materials, and products.
Develops and initiates standards and methods for inspection, testing, and evaluation, utilising knowledge in engineering fields such as chemical, electrical, or mechanical.
Determining the problems future needs and producing required quality of jobs on pre-defined standards.
Devises sampling procedures and designs and develops forms and instructions for recording, evaluating, and reporting quality and reliability data.
Establishes program to evaluate precision and accuracy of production equipment and testing, measurement, and analytical equipment and facilities.
Team Management
Managing & monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets.
Creating an environment that fosters development opportunities and motivates high performance.
Process Improvement
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget.
Developing and executing short and long term improvement plans; coordinating for safety and ergonomics improvements with Engineering Departments
Carrying improvement activities related to process in coordination with manufacturing department.
Qualifying the line Quality controllers
Daily short term open meeting for line controllers.
Verify Inward RM, PM and PDI work process.
Instructor for 7 QC tools.
Conduct thorough inspections of products, machinery, systems and finished products to verify compliance with quality standard and specifications.
Control of process as per system requirement and ensuring least rejection/wastage.
Handling Customer complaints as a shop representative
Effective working towards the customer complaints & communicating and educating customer requirement to manufacturing system.
Preparation of Load charts for every workstation and monitoring for its adherence
Attentively maintaining 5S activities and Work towards zero BAD.
Fix Containment action & respond to the customer.
Trained to sub coordinate and worker level for improvement in Process, Quality and Delivery.
Validate the Process parameters and Maintain product quality of initial production parts.
Root cause finding of daily rejection of Extrusion and thermoforming process for reducing rejection level.
Doing continuous improvements through kaizens.
Responsible of part manufacturing to final parts dispatch.
Maintaining a TS document of ISO 9001:2015 (QMS) and BRCGS Standard
Qualifying the line Quality controllers
Daily short term open meeting for line controllers.
Verify Inward RM, PM and PDI work process.
Instructor for 7 QC tools.
Conduct thorough inspections of products, machinery, systems and finished products to verify compliance with quality standard and specifications.
Control of process as per system requirement and ensuring least rejection/wastage.
Handling Customer complaints as a shop representative
Effective working towards the customer complaints & communicating and educating customer requirement to manufacturing system.
Preparation of Load charts for every workstation and monitoring for its adherence
Attentively maintaining 5S activities and Work towards zero BAD.
Fix Containment action & respond to the customer.
Trained to sub coordinate and worker level for improvement in Process, Quality and Delivery.
Validate the Process parameters and Maintain product quality of initial production parts.
Root cause finding of daily rejection of Extrusion and thermoforming process for reducing rejection level.
Doing continuous improvements through kaizens.
Responsible of part manufacturing to final parts dispatch.
Maintaining a TS document of ISO 9001:2015 (QMS) and BRCGS Standard
Establishing visual standard for New products
Process qualification for New process
Process validation for critical machines
Product validation
Master sample preparation for new products
Worked as Production or Assembly Line leader of the team.
Responsible for shift production output.
To improve OLE (Overall Line Efficiency).
Planning and scheduling of Preventive maintenance.
5 S maintaining work place and weekly 5 S self-audit.
Participate production circle meeting every day.
To analysis and implement corrective action for internal & external defects.
Line co-coordinating, to ensure proper utilization of man, machine and material.
Achieving target production within quality norms and conduct product and process audit.
Knowledge gained about TPM, 5S, KAIZEN, POKA-YOKE, QSR etc.
TRAININGS AND CERTIFICATIONS
CREATIVE SKILL TRAINING.(C.S.T) at Ningbo Minstar Sanitary Ware, China
Duration : 26 Days
Description : Its an internal training program.
Quality Management for Business Excellence from Udemy.
ISO 9001:2015 Transition Training course from Udemy.
ISO 9001:2015 A beginners guide from Udemy
Six Sigma yellow belt from Quality Hub India.
Six Sigma Green Belt from Quality Gurus Inc.

Engineer-Quality.
From : 06 Jun 2015 to 06 September 2022
Company Profile : Manufacturer of SANITARY PIPES & FITTINGS, PVC, CPVC, HDPE, ABS, PS

LINE ENGINEER. (P.D.I)
From : Jun 2013 to Jun 2015
Company Profile : BAJAJ AUTO LTD.

Future Goals

In quest of middle level assignments in QA & QC with an organisation of high repute.

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