• Gender: Male
• Age: 48
• Designation: QC Head
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 25.3 Year(s)

Education

M.Sc. (Polymer) From North Maharashtra University in 1999

B.Sc. (Chemistry) From North Maharashtra University in 1997

12th Passed in 1994 with 57.33%

10th Passed in 1992 with 77.57% 

Skill Sets

Senior level Assignments in Operation /Manufacturing of Plastic/ Rubber injection molding, QC, Data Analyst & EA for achieving Organization Goals by optimum resources utilization

Work Experience

QC Head
Since Feb 2020

Operation Head
June 2019 To Jan 2020.

HOD Molding Head
June 2018 To June 2019
Company Name : Bharat Technoplast

Operation Head
Jan 2016 To June 2018
Company Name : Gala Thermo Shrink Fit

Data Analyst & Tech. Assistant To MD ,:
Oct 1999 to Jan 2016
Company Name : Varroc Polymers Pvt Ltd,

Training Attended.
PPAP (One Day Training Programme By Nathan & Nathan)
APQP (One Day Training Programme By Nathan & Nathan)
SPC (One Day Training Programme By Nathan & Nathan)
MSA (One Day Training Programme By Nathan & Nathan)
Stress & Time Management (One Day Training Programme By Nathan & Nathan)
Injection Molding Process (Two Day Training Programme At Fromatic Milicron Ahemedabad)
Injection Molding Process/Material/machine (Four Day Training Programme At Poona By CEPET BHOPAL)
Team Building (One Day Training Programme By Mr. Sunkar)
Safety & First Aid (Two Day Training Programme By ST. JOHN Ambulance Association, India, Thane District Centre)
Seven QC Tool (One Day Training Programme By Dinfoko)
Design Of Experiment, DOE TAGUSHI METHOD (One Day Training Programme By Nathan & Nathan)
KAIZEN SCHOOL - TPM (One Day Training Programme By Yama Guichi at Aurangabad)
Internal Quality Auditor Training For ISO/TS 16949 - 2002 (Two Day Training Programme By Nathan & Nathan)

Core Competencies
Operation
Defining & implementing Manufacturing , Material , Molding, Maintenance, Vendor Development, Dispatch Practices.
Monitoring and optimizing the manufacturing processes & troubleshooting problems in coordination with other departments for new product development & improving efficiency.
Handling Problem Solving Techniques in In-house Quality and Customer line Quality
Building and maintaining good rapport with customers.
Lean manufacturing system.

Green Field Projects:-
Gala Thermo Shrink Fit., Palghar-Mumbai :- Rubber Molding for Electrical Separable Connector for 24 KV. Plant installation, vendor development, All Chinse BOP developed in India, Training to new employee, Operation system developed as per ISO, Lab development for rubber testing & electrical testing.

Longcheng Composite India Pvt. Ltd., Pune,:- Rubber Molding for Electrical Separable Connector for 24 Kv. Plant installation, vendor development, All Chinse BOP developed in India, Training to new employee, Operation system developed as per ISO, Lab development for rubber testing & electrical testing.

Material
Developing & implementing policies, guidelines and procedures to establish and maintain high quality standards in Material Area .
Handling Suppliers Assessment, Quality System Audit and Improvement Projects.
Participating & Reviewing in Varroc Supplier Cluster.

Process Enhancement through Operational Excellence Practices
Focusing on optimization of process parameters; initiating process improvements for achieving bottom line objectives & productivity targets.
Assessing quality performance in production areas along with the analysis of departmental production goals verses quality and cost objectives
Implementing processes for achieving reduction in waste elimination.
Eliminating losses, reducing PPM and improve the workplace through active people involvement by using QC & Kaizen.

Team Management
Leading, training, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Coordinating team building initiative, Annual Day Function and participating in Minda Supplier Cluster.
Communicating with internal / external customers in line with organizational goal.

Professional Enhancements
Plant Efficiency increased from 60% to 75% OEE.
Two Greenfield project done :- Rubber Molding, FRP molding.
RMC control by 10% :- BOM correction, Physical verify in 10 plants of Varroc.
SAP PP & MM module :- Data managements.
Capacity calculation for 10 plants.
Quality operations.
Rejection Analysis, CAPA, Customer complaints handling, Training to new employees.
Data Analysis for Varroc polymer group, EA to Operation President.
Manufacturing, TPM, Projects, Supply Chain management.
Process Improvement, Cost Reduction.
ISO 14001 & OHSAS 18001 / TS16949, IATF - General Awareness
Lean Manufacturing, Problem Solving.
5S, Kaizen, 7 QC Tools for problem Solving Techniques.
Leadership Development, Team Building.
Time Management and Wastages Reduction.
Value Stream Mapping ( VSM )
Value Engineering & Value Analysis ( VA/VE).

Specialization
Polymer / Plastic.
Plastic Processing & data analyzing.
Rubber Injection Molding.

Project
M.Sc. – “Synthesis And Characterisation Of
Aromatic Polyester Amide - “
Kinetic study of polyester amide.
Characterization of polyester amide.
Mechanical properties of polyester amide.

Varroc Polymers Pvt. Ltd. Pune VPPL-I
Wasted Money Elimination Projects
Indica Diesel LH Brass Insert wastage elimination,
Reduce Consumption of White Glass Marking Pencil
Brass rod modification
SPM machine for UG III Rear Fender Pulser
Reduce Oil spillage (due to ‘O’ ring damage )
Manpower Reduction by VSM/Single Piece flow
Seat Cowl Pulsar Manpower Reduced from 11 to 7.
Front Fender Discover Manpower Reduced from 5 to 3.
Cycle time reduction of Member Support mold, From 120 sec to 80 sec.
High tonnage mold trials on low tonnage m/c
Quick Mold Change (QMC) 90 min To 30 min.

Career Precise
Over 21 years’ experience in the areas of Operation, QC, Supply chain management, Manufacturing, sales and Team Management with in leading Automotive Component Manufacturing Companies.
Adept at carrying out various Techniques and Systems for various processes and Ensuring the quality standards of final Products.
Hands on experience in implementing best Operational Techniques in Material, Vendor Development, Production , Molding ,Sales and PPC etc.
An enterprising leader with proven abilities in leading teams towards the achievement of organizational goals and industry best practices.
Excellent interpersonal, analytical and troubleshooting skills with ability to synthesize complex information and communicate technical issues.
Adept in building good reputation in front of customer by fulfilling the commitments on PQCD.
Skills in pioneering innovative and practical solutions for difficult problems.
Experience in implementation of Best Manufacturing and Benchmark practices & Projects.

Future Goals

Growth