• Gender: Male
• Age: 37
• Designation: Quality Assurance Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 15.3 Year(s)

Education

Diploma in Polymer Technology

Skill Sets

KEY LEARNING
- Operating MS-Office.
-DTP (Disk Top Publishing)
-Type Writing (LOWER)

Work Experience

Quality Assurance Manager
Since July-2019 Till Date
Company profile- Manufacturing of Poly Ethylene Terephthalate (PET) preform and High Density Poly Ethylene (HDPE) closures meant for mineral water and carbonated soft drinks packaging.

Quality Assurance/Control Manager
Since Sep 2014 - June-2019
Company Profile: Closures are manufactured under hygienic condition in dedicated manufacturing facilities with Italian SACMI Machines confirming International standard. Manufacturer of Hotfill/Warm fill juices, packages Drinking water, Cold filling applications, Pharma formulation, Edible oil, Paints strainers
Job Profile:
Quality control (QC) aims to ensure that the product or service an organization provides is fit for purpose and meets both external and internal requirements, including legal compliance and customer expectations. A quality manager, sometimes called a quality assurance manager, coordinates the activities required to meet quality standards.
Quality managers also monitor and advise on the performance of the quality management system and produces data and report on performance, measuring against set indicators. (ISO 9001/2008)
They liaise with other managers and staff throughout the organization to ensure that the QA system is functioning properly. Where appropriate, the quality manager advises on changes and their implementation and provides training, tools and techniques to enable others to achieve quality.
Since maintaining quality demands adaptation to customer expectations, quality managers employ a variety of measures to place quality at the heart of an organization. These include management systems such as ISO 9000, philosophies such as Total Quality Management, and methodologies such as Continuous Improvement.
The work of the quality manager will be affected by the nature of the employing organization but is likely to include some or all of the following activities:
promoting quality achievement and performance improvement throughout the organization;
setting QA compliance objectives and ensuring that targets are achieved;
assessing the product specifications of the company and its suppliers, and comparing with customer requirements;
working with purchasing staff to establish quality requirements from external suppliers;
ensuring compliance with national and international standards and legislation;
considering the application of environmental and health and safety standards;
agreeing standards and establishing clearly defined quality methods for staff to apply;
defining quality procedures in conjunction with operating staff;
setting up and maintaining controls and documentation procedures;
identifying relevant quality-related training needs and delivering training;
collating and analyzing performance data and charts against defined parameters;
ensuring tests and procedures are properly understood, carried out and evaluated and that product modifications are investigated if necessary;
supervising technical staff in carrying out tests and checks;
writing technical and management systems reports;
bringing together staff of different disciplines and driving the group to plan, formulate and agree comprehensive quality procedures;
persuading reluctant staff to change their way of working to incorporate quality methods;
liaising with customers' auditors and ensuring the execution of corrective action and compliance with customers' specifications;
establishing standards of service for customers or clients;
preparing clear explanatory documents such as customers' charters;
monitoring performance by gathering relevant data and producing statistical reports

Quality Engineer - Quality
Oct 2011 to April 2014
Genoa Plastic Industries
Company Profile : PET manufacturing company in Middle East, is having the wide range of PET preforms and CAP (closures) for mineral/drink Bottling Company.
Job Profile :
Responsibility to implement the systems in place to prevent the defect such as format
Designing and work instruction and quality plan and Dept.Procedures to monitor the effectiveness.
Knowledge Internal Auditor For ISO 22000:2005
Controlling and follow up of internal NCR, initiate corrective and preventive action.
Responsibility to analyze the customer complaints and initiate corrective actions and
Preventive action to avoid recurrence.
Responsibility to Validate the Sacmi cap process.
Responsibility to monitor shift QC activities
Training to subordinates related to 5S and GMP and GHP
Responsibility to monitor the SPC and take CAPA action for product/Process.
Responsibility to approve the all process document and record.
Responsibility to evaluate and approve the new products/Materials.
Performing the visual inspection activities on all the received items, raw material
Perform the required laboratory testing for raw materials (PET) as per the agreed specifications
Issue certificate of analysis for the inspected and tested material
Perform the visual inspection activities for all finished products according to the agreed specifications
Stamp the rejected items as hold products and re inspect. After making sorting to it.
Perform the laboratory testing for the finished goods
Stamp the rejected items as rejected items.
Supervise the release of the accepted finished products from production area to storage area

Laboratory equipments handled
LLoyed IV Viscometer - Check Intrinsic Viscosity of PET Raw material & PET Preforms
Piovan PET AA analyzer - Check Acetaldehyde content in PET Preforms
MFI (Melt Flow Index)- Check Viscosity of HDPE, LDPE & MB
Maganamike 8500 series - Wall thickness measurement
Eccentricity tester - Banana effect on Preforms
Torque test meter (ORBIS) - Check Torque for HDPE closures
Moisture level tester (Brabender-UK) - Inspection of PET RM before/after Moisture level

Department monitoring and activities
As a Quality controller involved in PEPSI & Coca Cola Qualification Audit in certain activities such as Laboratory control, records management, calibration activities etc
ISO 22000 (FSMS) Certification Audit: Involved in Records management, Monitoring of Hygiene and cleanliness management, Pest control management etc
Knowledge in GMP application
Taking care of Calibration of all Lab equipment
Taking care of Identification & traceability from Raw material lot numbers to finished goods Batch number. Responsible for FIFO wise releasing of finished goods to customers, Maintaining batches of production & making COA in compliance with Batch numbers of production. Conducting Pre-dispatch audit
Involving in New Mold trial and making reports
Review the In House Daily Inspection, Rejection analysis and Validation of Inspection Measurement Instrument with my QC Team.
Efficiently handling and managing performance of the team while ensuring adherence to 5’ S and Kaizen practices to ensure healthy, cooperative and pleasant working environment to ensure maximum output.
Ensure the online problem and cooperate with production and solving that issue.
Every month analyze the rejection and production detail and also tool breakage.
Maintain 5S in Final inspection and Quality lab.
Responsibility to monitor and control Preform AA level .

Quality supervisor - Quality
Nov 2009 to Sep 2011
Company Name : Plascare Industrie Private Limited
Company Profile : Is production preform and stretch Blow molding PC and Pet bottles and cap closure products And we are having the major customers PepsiCo, Coca Cola And Bisleri and we are exporting for major countries for Nigeria, Dubai, Singapore, Malaysia
one of the fast upcoming Packaging Company. They have special and High Quality machines to produce such as like CAPS for Pepesico, Coca Cola and Bisleri. Preform For Pepesico, Coca Cola and Bisleri also produced by them. Basically they are manufacturing and Supplier of 20 Litrs and 25 Litrs PC Bottles mostly for Export purpose to such country like Nigeria, Dubai, Malaysia, Singapore, etc…
Job Profile :
Response of incoming Quality Inspections.(RM &PM)
Implementation of 5’S
Ensure proper batch number providing to production (pet preform & cap)
Handling equipments
Issue certificate of analysis for the inspected and tested material
Perform the visual inspection activities for all finished products according to the agreed specifications
Stamp the rejected items as hold products and re inspect. After making sorting to it.
Perform the laboratory testing for the finished goods
Stamp the rejected items as rejected items.
Supervise the release of the accepted finished products from production area to storage area

In Plant Training For Plastics At SRF Limited
Manali Industrial Area,
Chennai-600068.

In Plant Training For Rubber At
TVS-Sundaram Industries Ltd
Industrial Estate, maraimalainager,
Kancheepuram-603209.