Ref. No. : CA - 31330 - (Quality - Extrusion – with 14.4 years in Plastic Industry)

Education

B.Tech.(Mechanical Engineering) in 2010 from UP Technical University, Lucknow

Skill Sets

MS Office-Excel & word, Power Point Presentation, ERP

Work Experience

Quality Manager – (Quality Assurance)
From Jun-2017 Onward
Company profile- Luxury Rigid Packaging for the colour cosmetic, fragrance and skin care industries through process involving Injection Molding, various types of printing, & assembly.

Job profile-
Ensure strict adherence to procedures during Inspection, Testing and Approval of Incoming Raw Materials, Packing Materials and Finished Goods.
Ensure the BRCGS ISSUE - 6 (Standards for Packaging Industries) systems are established, documented and implemented and maintained in accordance with required standards and liaison with certification body (Intertek).
Ensure the ISO: 9001:2015 (QMS) system is established, documented and implemented and maintained in accordance with required standards and liaison with certification body (TUV).
Monitoring rejections, rework and product performance against standards and initiating course correction.
Ensure the first part approval of molding machines and other different type of printing activity i.e. pad screen, hot foil transfer, PDI inspection and in-process product audit as per AQL defined by esteemed customer.
Responsible for Specification / Process change deployment plant wide and supporting R&D on new product development initiatives.
Co-ordinate with procurement, tool room, Assy & Molding for quality related issue.
Calculate COPQ & control it through proper analysis.
Conduct the rejection analysis in assembly and molding and taken action on this.
Train the employee on quality functions and quality system
Managing the second party & third party audits.
Making & changing Product BOM as per requirement of NPD or existing products.
Coordinate with supplier regarding Metalizing issue, packing improvement in outsourced process.
Started producing & supplying to the first international order from Superga Beauty Products France and met the international quality standards in each consignment.
Management representative (MR) of the company and skillfully executed the QMS system in the factory.
Problem solving with the help of scientific methods and seven QC tools.

SR.ENGINEER – (QA)
From Apr’2016 to 31May 2017
Company profile- Manufactures and supplies automotive components for two-wheelers.

Job profile-
Monitoring & analysis of customer return rejection (CID & BOP PPM) of concerned cell & deciding the action for Major rejection by prioritize with Pareto.
Supplier audit as per plan & improvement point discuss with supplier.
Incoming inspection as per AQL plan & maintain document as per IATF.
Maintain supplier audit rating & discuss with supplier.
Lot wise checking the part testing such as cupping test, hardness test & plating testing.
Calculate the cost of poor quality & action taken for improvement.
New part development activity & submitted the PPAP document at customer end.
Co-ordinate with procurement, tool room, press shop & welding for quality related issue.
Rejection & rework monitoring on daily basis & discuss with team.

SEP 2010 to 26th MAR’ 2016
COMPANY - M/s Unitech Machines ltd. (Bhagwanpur)
PRODUCT -Manufactures and supplies automotive components for HERO MOTO CORP LTD. It offers Sheet metal & Plastic components such as Stay head light visor & Head light, Tail light, Winker.
DESIGNATION - Sr.Engineer

ACCOUNTABILITY
Line inspection on daily basis & maintain first off & patrol inspection record.
Checking welding strength at spot welding & projection welding on daily basis.
Part Layout inspection as per defined plan.
Penetration testing of Mig welding as per plan
New part development activity with R& D team & done process & product audit.
Reduce customer concern by implementing G8D Methodology, C&E and Why-why
Monitoring & analysis of customer return rejection (CID & BOP PPM) of concerned cell & deciding the action for Major rejection by prioritize with Pareto.
Visit.to customer for understanding the Quality issue
Monthly Review of COP’Q and ways to reduce it.
Making a presentation for Top Management

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