• Gender: Male
• Age: 50
• Designation: Quality Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Vasai
• Work Experience: 20.9 Year(s)

Education

B. Sc. (Chemistry) From Pune University Year 1997

Secondary Education From Pune Board Year 1992.

Higher Secondary Education From Pune Board Year 1994

Skill Sets

Application Software:
Adobe PhotoShop6.0, Adobe PageMaker 6.5 and MS Office- 2000,
Corel-9 & 11 versions.
Operating System: Windows, Language: C, DOS
Basic Computer Application from APTECH
Completed the program me entitled MS Windows 95, MS word 2000
MS Excel 2000, MS Power point 2000

Work Experience

Quality Head
From : June 2019 To Till Date
Company Profile : Manufacturer of Medicines Package, Medicines Box & Medicines Packaging Box

Job Profile :
Manufacturing of Cold form Blister laminate ( >200MT /Month), Blister foil coating >100MT per month, PVDC coating > 350MT per month generating sales of around average 20 crores per month.
Involved in development of Cold form Blister laminate which is very delicate and complicated product for pharma solid dosage drug delivery using the new laminator which has given 35% contribution margin to the company over the TVC.
Involved in development of New products like Zeon Plus (Lid foil) primed and heat sealed lacquered (7GSM dry weight) in one pass. The beauty of this foil is the solvent retention is 0.04mg per square meter and it can be printed by Rotogravure/ UV Flexo/
Flexo Solvent based/ Online line printing using HAPA UV flexo. This product has put niche segment which only few big MNCs can offer globally.
Lowered scrap % in foils slitting by 3%, through brain storming as well as weekly trainings to the contact employee.
Reduced downtime by 5% in slitting department by using time motion study tools, that raised machine productivity.
Decreased Quality Complaints to 0.3% from 0.8% of the target customer return, by following the basics right (CAPA), discussing each job and learning from past mistakes.
Overall responsible for quality and quantity of pharma packaging products including Cold form laminate (Alu Alu), lid foil, strip foil as well as other laminate for the supply to
Organizational Experience-
Pharma Companies. Handling customers complaints at customer end for optimizing mutual benefits in usage and consumption of supplied materials.
Hands on experience with all type of Automatic and Semi automatic Blister forming machine.
Significance in handling all type of packaging material operations.
Demonstrated skills in relationship management coupled with excellent analytical and communication skills.
Well familiar with ISO documentation and other regulatory guidelines.
Well versed with SAP R/3 ERP system (QM Module)
Demonstrated skills in failure mode analysis. Root cause analysis, implementing corrective and preventive actions.
Process Validation.
Areas of Expertise
Overseeing the gamut of functions of packaging of various Pharma products.
Customer complaints handling.
Participating in finalization of primary and secondary packaging and checking the packaging material and machine compatibility
Actively involved in conducting packaging compatibility studies and testing the transport worthiness of packaging material.
Pivotal in reviewing and implementation of raw material specifications.
To work out continuous improvement in the existing process based on the feedback from the plant/analysis of market complaints.
Good knowledge of all type of thermoforming machine, packaging lines, and production machineries including Change part design, modification, and machine modification.
Well versed with cGMP norms and their requirements.
Process monitoring, improvement and standardization of parameters.
To employ and implement strict quality standards.
Preparation of SOPs
Co-ordinations internal, external audits as well as online proofing & preparation of shade cards for new jobs.
Vendor audits and their system evaluation
Inspection and testing of incoming raw material and packaging material, in process materials as well as finished goods.
Developed and executed program of routine problem resolution and continuous improvement
Ensure that staffs are trained to handle customer requirement.
Product awareness to marketing team
Actively involved in supplier development activities and supplier quality assurance functions.
Analyzing product characteristics and degree of protection required.
Key focus on cost saving projects.
Identified and developed a dedicated and alternate vender source for achieving cost effective purchases of packaging material and reduction in delivery time.
Follow up with vendors for timely development, deliveries and quality output.
Assessed the performance of vendors based on various criterions such as infrastructure,technical know-how, machineries and location, cost and quality system.
Processing and Packaging of contraceptive laminate, all Flexible printing laminates such as oil, , ORS laminate, Tablet packing and fruit juice, Pet G ,Shrink Sleeve , Blister Alu foil for Pharma packaging , PVC .CFB laminate
Ensure compliance with legal and statutory regulations, maintaining high level of safety and security practices.
Responsible for planning, organizing, directing and controlling all aspects of production operations to meet daily production orders and to ensure conformance to quality standards set.
Optimize utilization of manpower, machinery and materials.
Review / prepare, administer and implement operational procedures in accordance with good manufacturing practices.
Manage and resolve production related and operational issues.
Monitor and control key performance indicators and to maximize all production processes to achieve higher efficiency and profitability.
Develop and implement training plans and programs to train all production personnel.
Performing the functions of troubleshooting and predictive / preventive / shutdown maintenance and conducting inspections / tests for reducing machinery downtime to minimum.
Preparing maintenance / repair schedules and conducting tests to ensure the overall equipment efficiency of machinery and equipments keeping in view the performance, safety & quality standards.
Implementing effective processes / techniques; reviewing and re-designing existing processes for enhancing operational efficiency and achieving maximum cost savings. Packaging material Planning & Control.
Developing and managing contracts with vendors, ensuring timely availability of packaging material, equipments, spare parts & consumables to facilitate smooth execution of projects.
Taking adequate measures to maintain optimum inventory levels and service support to achieve maximum cost savings without hampering the production process.
Planning, coordination and control of production processes depending on our nature of the production system.
To ensure that goods and services are produced efficiently; with right quality, quantity, and cost.
To be responsible for effective and optimum utilization of both human and material resources
To actively involve in both the pre-production (planning) stage as well as the production (control and supervision) stage. To be actively involved in dealing with production team.
To actively involve with product design and purchasing in coordination with planners, controllers, production engineer ,production supervisors and quality assurance engineers.
Plan ahead for future contracts, overseeing the ordering of raw materials, storage and upgrading equipment
Overseeing the production process, drawing up a production schedule to ensure timely production of good-quality products
Manage the operation of production processes
To ensure that goods & services are produced on time, and up to the satisfaction of the customer, with right price.
Monitoring the production processes and adjusting schedules as needed. Allocate the resources of the plant and of staff in the most effective proportions to meet targets.
Direct and motivate the workforce, review performance, identify training needs often
through supervisory staff
Ensures that the Production group operates in accordance with Company Process Safety
Management (PSM) on highly hazardous substances.
Now am fully interested to handle the all plant activities like the operations of the production facility to ensure that manufacturing of products meet customer and sales requirements and that all external and/or internal statutory legal responsibilities are met. The Plant Manager organizes, controls and implements business plans in order to deliver given objectives.
Operations/Manufacturing related issues
Responsible for ensuring cost competitiveness and high operational and manufacturing efficiency and building plant organization to facilitate ongoing efficiency improvement and cost reduction plans.
Responsible for preparing operating budgets and planning personnel and capital requirements to meet the targets.
Responsible for capital expenditure execution with agreed budget procedures.
Responsibility of local planning and development:
Responsible for giving direction in organizing (preventive) plant maintenance operations on need basis to support business needs/plans.
Responsible for actively informing and marketing all the production capabilities to the sales
Responsibility of all (local) legal, statutory, security/safety & environmental processes and issues. Also responsible for such regulatory responsibilities as set out in the local legislation for management of the entity.
Responsibility for ensuring company policies and processes are implemented throughout the unit
Responsibility of industrial and employee relations.
Ensure that company assets are adequately protected and maintained.
Promote Continuous Improvement
All tasks/duties need to be completed whilst adhering to the MNC CO Values. Demonstrate a commitment to continuous improvement and seek to:
Provide our customers with the best possible value product, which meets or exceeds both the needs and the expectations as well as any statutory requirements.
Encourage an environment of continuous improvement through culture and by instilling a spirit of pride amongst our employees towards doing our work right first time.
Continually strive to improve consistency and efficiency by setting goals and determining progress towards them.
Health & Safety
Promote employee safety at all time.
Ensure: the efficient and safe operation of production facility, and that a hygienic and orderly work environment is maintained as per Health & Safety in Employment Act .
Service and Sales and operations -procedures related issues
Overall responsibility of service and Sales and Operations co-ordination, together with Sales.
Network Sales Service
Overall production planning.
Creating and updating accurate product standard costing according to Group guidelines.
Logistics (distribution, warehousing).
Procurement locally (including internal purchasing).
Engineering.
Technical services related to products manufactured in unit.
Inventory of raw materials.
Supply Chain.
Responsible for organizing new product development initiated by Sales. Plant Manager is responsible for local NPD execution and resource allocation according to agreed budgets and prioritization.
Local Management & Leadership and Administration.
Ensure business financial performance, growth and profit objectives are achieved
through:
The coordination, direction and allocation of resources
The establishment of individual and departmental objectives
The establishment of KPIs and measures as part of continuous improvement
The monitoring of results
Taking corrective action
Responsibility of defining annual objectives, reviewing targets and conducting performance review for all direct reports and ensuring that the process flows down in the organization.
Responsibility of ensuring optimal use of human resources with recruitment, sharing, development and performance management of people capable of meeting current and future needs.
Responsibility of promoting positive and innovative organization culture and working environment, including change management.
Act as a champion / a role model in all change situations, manufacturing efforts, Culture and Communication
Ensure that industrial and employee relations are maintained on a high level
Act as the local face & voice for all the site level messages.
Ensure that the BU culture and employee relations are supportive of long term business strategies by effective, open two-way communication and feedback regarding business issues.
Ensure that departmental meetings are held on a regular basis and that information is appropriately communicated to all employees.
Company Image
Ensure that a responsible and dynamic image is presented in all dealings with external organisations.
Ensure the company's interests are fully
Production Function;-
Guideline & trouble shooting on each & every stage of printing m/c , Extrusion m/c , Adh Lamination m/c,Slitting m/cs & Dispatching of the excellent quality of materials. Wastage analysis , cost control at various stages of process
Maintain the overhead of the plant, production , planning & control techniques
To learn, understand & implement SAP system related to my dept in specified time interval.
Usage decision
MIC creation
Inspection plan creation / Attachment / Label / COA generation / Report
Preparation / Test certificate etc.
Also passed 5s Activities
Such as S-1,S-2, S-3, S-4, S-5 As per KEIZEN.
To develop & Implement, An effective Quality management system that will ensure the fulfillment of all the customer requirements reduces the customer complaints.
Documentation Knowledge of ISO 9001:2008 , ISO 15376:2017, BRC certification.
Developing procedures / systems for : Continuous quality improvement in the process & the materials
Co-ordinates with various Depts. for documenting & implementing the system.
Interacting with the raw materials supplies for developing & modifying the materials.
Monitoring subordinates & ensuring amicable & employee relation across the shop floor.
Technical Services ;- Interfacing with Mkg for delivering technical specification on printing services as well as in developing package / processing solution for clients.
Ensuring speedy resolution of queries/of clients.* to uptimes satisfaction & escalate level of order generation.

Head-Quality
From : July 2018 To June 2019
Company Profile : Manufactures a range of hard Aluminium Foil suitable for blister packing of Pharmaceutical Products such as Tablet, Capsules, etc.

Head- R/& D , QA/QC
From : July 2016-July 2018
Company Profile : TPPL. Baroda

Head: QA/QC
Company Profile : Parth Foils Pvt Ltd

Manager-QA/QC
From : -May 2012-Dec.2012
Company Profile : Ansa Pack Pvt Ltd

Manager
From : April 2009-2011
Company Profile : Parth Foils

Production Executive
From :25 march 2005 to 2009
Company Profile : Associated Capsules Pvt. Ltd

QA Incharge
FROM : 12 Sept. 1999 to 2005
Company Profile : Elpro Packaging Ltd

Quality Officer.
From : Jan. 1999 to Aug 1999
Company Profile : Parag Milk & Milks Products