• Gender: Male
• Age: 41
• Designation: Quality Manager Plant Quality.
• Highest Education Level: 12th
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 20.7 Year(s)

Education

DIPLOMA IN MECHANICAL ENGINEERING, GOVT. POLYTECHNIC KARAD, MSBTE, 2004

Skill Sets

MS Office, MS Outlook, MS PowerPoint and SAP Quality Module.

Core Competencies
Quality Assurance
New Product Development
Audit, Inspection & Testing
Vendor Assessment
Manufacturing Excellence
VDA 6.3, PPAP Audits and Approval
IATF internal & Second party audit
Regulatory Compliance
Team Management
Customer Quality
Decision maker
PPM, CAPA, 7 QC Tools
CMM, Gauges Calibration
GD&T knowledge
Wet Process audits and approval
Plant Quality
Supplier Quality
Receipt Quality, Assembly Line Quality
Environmental and legal compliance
Quality Management System
Quality Control

Work Experience

Quality Manager Plant Quality.
Since Jun - 2020 to Mar - 2021till now
Company Profile: PROTO D ENGINEERING IS MANUAFCTURING SHEET METAL PARTS AND ITS WELDED ASSEMBLIES, DIES, TOOLS AND FIXTURES.
Job Profile:
In process manufacturing parts Quality Assurance.
New Development Projects Product Quality Assurance.
Leadership role for achieving manufacturing process Quality assurance goals and objectives.
Key quality role of multiple projects 100% quality assurance.
Quality Documentation and quality system up gradation refers to quality audits guidelines.
Customer Quality – TATA Motor, Alstom, Peri India, Challenger, Schindler, TCS.
Gauges, Instruments, Inspection fixtures calibration.
Leadership as a Quality Head for developing QA team competency, Quality Representative for all the audits certification and quality system sustaining of plants.
Chassis assembly, Powder coating, Proto and Production Plant Quality Assurance.

Deputy Manager – Supplier Quality Assurance
Since July 2019 – June 2020
Company profile- Automobile Parts Manufacturing Industry

Job profile-
BS 6 Automobile Exhaust System Cold End and Hot end 45 Projects successfully developed as a key role NPD Quality Assurance. Sample Approval, Tools Approval, PPAP approval, Customer PTR audits and approval of project done successfully at 4 plants.
Supplier Quality Manual Preparation done. Supplier audits in critical issues, quality issues resolving role done.
Corporate quality system up gradation – Documents preparation as per IATF. Product assembly line documents standardization done.
Corporate Quality Audits at assembly line done for product quality sustenance.
All the customer’s quality requirements fulfilled during its PTR audits for product approval.
Dies, Fixtures and inspection gauges approval role done for 45 projects 1500 parts.
Weekly reviews and monthly reviews with plant quality and supplier quality done for MIS, quality results monitoring and actions for sustenance of Quality.

Assistant Manager - Group Supplier Quality Assurance
Since Jan’2016 – July 2019
Endurance Technologies Ltd
Job profile-
Attained Special Appreciation Award through Managing Director for improved quality and reduced cost significantly by developing new source in FY 2017-2018.
Attained Gold Award through Endurance Group President for significant PPM reduction and cost Reduction in FY 2017-2018.
Attained Bronze Awards through Endurance Group President as below:
oJul-Sep’17 for replaced multiple dies with one single combined die for various sheet metal process resulting in good saving o Oct-Dec’16 for successfully resolving serious customer complaints for tyres in spite of being a new product.
Implemented:
TPM at selected 15 batch suppliers for Spring, Tubes, Piston Rod, Casting Parts, Machining Parts, Sheet Metal and Welded Parts
TQMI & LMII consultancy at suppliers end for quality system up-gradation and product quality assurance
Awarded suppliers with Gold, Bronze, Silver, Platinum, Special Quality & TPM Awards based on PPM target achievements.
Led development & quality assurance of Two Wheeler's Shockers, Front Forks, and Clutches & Brakes including Tubular Parts, springs, Machining Parts, Plastic parts, Gears, Piston Rod, Casting Parts, Rubber Parts, Sheet Metal and Welded Parts.
Key Success in achieving Endurance group supplier quality targets by achieving 100% quality goals and targets
Applied quality standards to various processes within the business unit, formulating & maintaining quality assurance objectives complementary to corporate policies & customer demands.
Plastic parts development and quality assurance with M/s Varroc.
Gears development and Quality assurance role with supplier Indsur Gear.
Implemented various innovative production processes & procedures, created vision for objective and translated ideas into clear & actionable business requirements & recommendations.
Developed supplier audit plans, executing supplier audits, assessments & performance measurement, implemented TPM at supplier end to increase productivity, reduce losses & PPM;
Ensured all newly developed products have represented the maximum quality & reliability attainable by establishing effective quality assurance inspections, tests & corrective procedures. Conducting supplier assessments audits, process audits, product audits, sample inspection & validation, CTQ Audits, QAV Audits, PQCS Audits, PPAP Audit and Approval of New Samples and Pilot Lots.
Using quality tools & techniques such as CAPA, VAVE, PPM, PPAP, VDA 6.3, QMS, ISO 14001 & OHAS 18001, SOP, WI, 5S, Poka Yoke, 7 QC Tools, Kaizen, GD&T, IATF 2016, TPM, TQMI, LMII, SPC, MSA, Kaizen, FMEA.
Worked with suppliers for new product development, QMS system up-gradation, preventive & proactive quality controls with probable defects analysis & actions.
Steered supplier visits for quality improvements on a monthly basis and conducting field failure analysis & actions for Transmission, Clutches, Front Fork Assembly and Rear Shockers Suspension & Brakes.
Evaluated suppliers & their manufacturing processes using company’s evaluation criteria for improving their processes & systems to pass the company supplier’s evaluation program
Implementation of supplier quality manual and up-gradation of vendor rating portal to understand customer requirements about products & systems
Setting up quality systems, documentation practices, product quality controls, facilities and infrastructure based on evaluation of must requirements for manufacturing.
Ensured appropriate implementation of raw material specifications.
Approved new suppliers through initial assessment audits, new product parts initial samples approval, PPAP verification and pilot lot validation as per project plan, supplier readiness and parts DOL.
Designed & validated supplier processes and quality systems.
Participated in design reviews with R&D and project core team meetings.

Jul’2010-Jan’2016 with Man Trucks India Pvt. Ltd., as an Assistant Manager-New Products Part Development Supplier Quality Assurance at Indore.
Job profile-
Engine Parts Development and quality assurance used for MAN Trucks & Busses for 2VCR & Euro IV Engine Project.
Suppliers Assessments by using Process, Product and system audit check sheet. PPAP audits and approval for initial samples and pilot
lots
Leaded development & quality assurance of:
MAN Trucks & Busses Power Trains, Chassis and Cabin Interior Parts.
PDC & GDC Aluminum Casting & Machining Parts - Flywheel Housing, Pulley, Thermostate Housing, Timing Gear Case, Water Pump Housing, Elbows & Manifolds at Jay Hind Inds, Mutha Engineering, Aum Prasad Inds & General Machine Tools (GMT).
Mining and Construction Tipper & Garbage Compactor Body at TSI (Transport India Solutions Pvt. Ltd.), HYVA, CEBCO & Gatiman Engineering.
Plastic parts development and quality assurance with Supreme industries and Prima Paper.
Chassis related sheet metal parts at various suppliers for Bus & Trucks Chassis, Holding Brackets, Chassis channels, Cross Members, Reinforcements and Cabin.

Oct’2009-Apr’2010 with TAL Manufacturing Solutions Ltd., Tata Enterprise Aerospace Business Unit (ABU Plant), as a Sr. Quality Engineer Quality Assurance at Nagpur.

Sept’2006-Oct’2009 with Kirloskar Ebara Pumps Ltd., as an Engineer-Quality Assurance at Kirloskarwadi, Sangli

Jun’2004- Sept’2006 with John Deer Equipment Pvt. Ltd., as a Trainee Engineer – New product Development & Quality Assurance at Pune
Job profile-
Aerospace Parts, Pumps, Turbines and Agriculture Tractors new products parts development and quality assurance.
Executed calibration of in-house gauges & instruments and parts inspection on CMM (Coordinate Measuring Machine) by offline/online programming
Reviewed & updated quality data through SAP System.
Parts Inspection and Testing by using Conventional Measuring Instruments & Gauges, Profile Projector, Contour Graph, Surface Roughness / Hardness Tester, Coating Thickness Tester
calibration of all instruments and gauges by using Universal Length Measuring Equipment, Caliper Checker, Dial Calibration Tester, Depth Checker and Micrometer by Zero Grade Slip Gauge Set with reference to NABL standards.

A result-orientated professional with 16 years of work experience as a Vendor Quality Assurance, Vendor Development, Plant Quality, Corporate quality. Developing, Auditing, Setting Quality parameters, manufacturing Process quality assurance, Developing new products assembly parts at supplier, Vendor up-gradation, Quality assurance of manufacturing processes and parts of vendor, Plant Quality and corporate quality role.

Successful Achievements in New Projects Product Development and Quality assurance:
BS6 Automobile Exhaust System 45 projects successfully developed as a role new product development supplier quality and corporate Quality
Bajaj, REML, HD, Hero & Honda Motor customer base clutch, Shocker and Front Fork assembly pars development and quality assurance, successful achievements in Quality targets at Endurance Technologies Ltd.
Euro IV MAN Trucks and Busses – Engine, Chassis and Cabin parts development and quality assurance.
John Deer Tractor –Transmission division assembly parts Operational Quality, Supplier quality and new development parts quality assurance.
Kirloskar Ebara Turbines: Assembly parts in house perational quality, supplier development and its quality assurance.