• Gender: Male
• Age: 42
• Designation: Quality Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Rajasthan
• Work Experience: 18.2 Year(s)

Education

Pursuing M.B.A. from Symbiosis in Operation Management. in 2021
Diploma in Electrical Engineering with 63 % from Govt. Polytechnic College Jodhpur. in 2004
XII with 55 % from Rajasthan Board, Ajmer. in 2001
X with 67 % from Rajasthan Board, Ajmer. in 1998

Skill Sets

IT Skills
Proficient in MS Word, MS Excel, MS Power Point & Internet)
ERP

Core Competencies
Quality Assurance& System Core Tools(APQP, PPAP Submission &
Conducting FMEA, MSA, SPC) Control Plan
7 QC Tools, 8D &CTQ
QMS & EMS implementation
Standardization of Procedures
Handling Export Customer Audits
Problem Solving by proactive approach & Root Cause Analysis
Cost reduction Initiatives
Training on Quality Aspects
Supplier Assessment and Development
Project Management
Audits & Compliance's
Manufacturing Process Audits & Layout Inspection
Quality Issues Dash Board in Excel
Kaizen, POKAYOKE & GMP

Work Experience

Quality Manager
Since May’17 to till
Company profile- leading manufacturer of Copper and Aluminium Lugs, Butt Connector, Insulated Lugs & exporting in more than 50 countries for Automotive as well as non-Automotive Industries.

Job profile-
Management Representative during Certification, Surveillance, UL, CSA and Customer audits.
Analyzing Customer requirements and ensure that the products meet the required standards of quality and satisfy Customer Expectations in manufacturing process.
Ensure the products provided is fit for use, consistent and meet both external and internal requirements.
Analyzing & closing customer complaint through 8D Report after conducting Why-Why analysis. Pareto analysis on daily basis to make action plan for reduction in defects PPM level and how we get "FIRST TIME RIGHT".
Coordination with Customers, supplier & Internal Team to discuss and resolve quality issues timely with effectiveness. Statistical analysis of complaints.
Publish daily report on NC’s rejection & wastage to the management. Take corrective actions against the Assembly Stage rejection, repetitive and line stoppage for the major issues.
Implemented Kaizen and POKA YOKE in company to streamline processes, continuous improvement, increase efficiency and profitability.
Implementation of detailed Process flow, Control Plan, Work instructions, SOP, Visual Management for different products, processes and assemblies in Hindi, English & Gujarati.
Ensure reliability tests like Hardness, Electrical Conductivity, Crimping, Chemical Composition, Pull Load and TIN Electro Plating Thickness Testing for incoming, in-process and outgoing materials.
Supplier assessment for continual up-graduation & quality improvement.
Responsible for Change Management of Shop Floor & Monitoring of 4M.
Project handling for Electric & Mechanical testing of Australian Copper lugs as per IEC61238-1, AS/NZS4325-1.
Monitor Calibration of all instruments and gauges used in organization as per frequency.
Maintain KPI of subordinate staff & present the KPI to top management monthly basis.
Ensure the safe and efficient handling, storage, packing, labeling of products so as to prevent damage.
Organize training of all departments periodically related to Quality, Safety, 5S Implementation, GMP etc.

Senior Quality Engineer
Since April’16 to April’17
Company profile- leading manufacturer of Wiring Harness, USB Cable & Components (Moulding Parts)

Job profile-
Maintain instruments and equipment's according to Calibration Plan.
Manage Engineering change process with interaction USA Quality team.
Root cause analysis of all defect's and creating proper CAPA and analyzing monthly internal rejections/ rework. Pareto analysis to make action plan to reduce defects.
Develop & Update QA Procedures, Manuals of the company Quality Management System.
Responsible for performing reliability tests like C4 testing, Cable Eye testing, Electrical testing and Hi-Pot testing etc.
Responsible for detailed assembly Work instructions, Visual aids and SOP for different products and assemblies in Hindi and English.
ERP exposure and establishments of standards for Crimping and Moulding.
Injection and Extrusion moulding process validation & continual improvement. Injection moulding m/c parameter setting for new development part.

Since Jan’08 to March’16 in Harness India Pvt. Ltd. Faridabad as Senior Quality Engineer
Job profile-
Quality audit In-house & suppliers end for continual up-graduation. Analysis of Cost of Poor Quality.
Responsibility for closing all NC Points related to Quality during in process.
Responsible for all quality related issues from sample stage to dispatch stage.
Corrective& Preventive action on customer complaint and in house rejection to reduce defect level.
Manufacturing Process Audit, Product Audit & Layout inspection of Component.
Maintain calibration plans of instruments and equipment's.
All Documentation as per ISO/TS 16949:2009 & ISO 9001:2008 standard.
PPAP documentation and exposure in development of new product.

Since Dec ’06 to Jan’08 in Sard Metals Pvt. Ltd. Faridabad as Quality Engineer
Job profile-
Planning of machine wise inspection and control of quality for each operation.
Handling of machining operations (Spot welding, Pneumatic & Drilling).
Daily rejection and rework analysis, troubleshooting in assembly line & tests.
Sampling inspection of MCB at various stages on line with operation check sheets.
Pre-dispatch inspection of MCB and Switches for better quality to the customers.
Handling receipt inspection & testing of all Raw materials & Components for the purpose of MCB, Switches.
In-process Inspection of moulded cover & body of the MCB

Profile Summary
Result oriented Quality professional with 14years+ rich experience with exceptional leadership skills and dedication to customer satisfaction.
Certified Internal Auditor from TUV SUD for ISO 9001:2015.
Certified Lean Six Sigma Green Belt & Yellow Belt.
Implementation of 5S in the organization from 1st S to 7th S with Visualization.
Implemented the strategy to achieve the stabilization in quality of in-house parts & complete assembly operations.
Ensure Quality objectives adequacy and review monthly with top management.
Initiate Process improvement (Lean Six Sigma) projects with DMAIC Methodology.
A good team player with excellent communication skills.
Implementation and auditing of Quality Management Systems as well as EMS.
A good exposure in Copper Lugs, Wiring Harness, Fuse Clip, Saddles, USB Cable, MCB Cover moulding and Sheet Metal Component.
A good exposure of Processes related to Mechanical/ Hydraulic Power Press, Vacuum Annealing and TIN Electro Plating.
Implemented Quality Assurance Plan (QAP) system resulted, reduction in rework at supplier place and customer complaint.
Implemented SOP for key& critical processes and ensure timely updation in the organization.
Impressive track record of driving efficiency, improving processes and producing sustained results.
Achieve the required CSAT rating for all customers & Reduction in Warranty complaints.