• Gender: Male
• Age: 54
• Designation: Plant Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Karnataka
• Work Experience: 30.5 Year(s)

Education

Diploma in Polymer Technology from KPT, Mangalore completed in 1993.
Qualified Internal Assessor of ISO 9000: 2000, ISO 9001:2008 & QS 9000 Systems
Passed Junior English typing with 1st Class.

Skill Sets

STRENGTHS & SKILLS
Good at analyzing different types of Manufacturing processes and statistical tools
Good communication skills
Practical experience in Problem solving techniques in process.
ISO- System knowledge.
Good presentation skill.
Strong time, project management and multi-tasking skills.
Ability to conceptually adapt technologies to fit various ideas

Work Experience

Plant Manager -
From March 2018 to August 2021
Company profile- leading manufacturer of closed-cell rubber insulation

Job profile-
Reporting to Managing Director, responsible for production, quality assurance, maintenance and Dispatch.
Plan, organize, direct and run optimum day-to-day operations to exceed our customers’ expectations
Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining
current quality standards
Responsible for production output, product quality and on-time shipping
Allocate resources effectively and fully utilize assets to produce optimal results
Implement strategies in alignment with strategic initiatives and provide a clear sense of direction and focus
Monitor operations and trigger corrective actions
Share a trusting relationship with work-group and recruit, manage and develop plant staff
Commit to plant safety procedures
Address employees’ issues or grievances and administer collective bargaining agreements
Stay up to date with latest production management best practices and concepts
Responsible for purchase of Technical products.

Production Manager -
From October 2017 to March 2018
Company profile- leading manufacturer of expanded polystyrene(EPS) disposable take-away containers like Lunch box, burger boxes

Job profile-
Manage and evaluate machine resources to ensure productivity and minimal downtime
Oversee a workforce of 80+ employees in the manufacturing department
Ensure all employees follow industry standard health and safety guidelines
Developing and enforcing production policies and procedures.
Managing the production plan, work-in-progress inventory and the generation and execution of sites’
schedules.
Providing approvals of plans, detailed schedules and releasing production orders.
Participating in preparation of material flow diagrams and preparation of SOP’s.
Participate in waste management of products & process

Plant Engineer -
From February 2008 to Aug 2017
Umm al Quwain Rubber Industry, UAE

Job profile-
Production In-charge of General Purpose rubber components, Technical rubber components for Heat
exchanger and Continuous Extrusion process.
Responsible for day to day planning, production and Control of Mixing, moulding and extrusion.
Responsible for development of tools and Process set up
Control of Non-conforming product and disposal.
Internal Auditor, Technical Services and Customer relationship.
Handling of Customer Complaints.
Responsible for on time Deliveries and development of new product by interacting with customer.
Product costing, Realization and contribution report and prepare Quotation for new products.

Asst Manager QA -
From Sept 2007 to Feb 2008
ILPEA Paramount Ltd, Pune, India

Job profile-
Quality Head in maintaining ISO 9001: 2000 Quality System.
Responsible for implementation RoHS System.
Handling plant in the absence of Plant In charge. Trouble shooting in shop floor.
Preparation of control plan and guidance for preparation PPAP Files.
Overall control of Product Audits Lay out Inspection and Functional Testing.
Customer Feedback, complaint management- Initiate and monitor CAPA using problem solving & error
proofing methods.
Control of Nonconforming product and disposal
Overall control of Monitoring and Measurement Devices.

Sr. Engineer – QA -
From Jan 2004 to Sept 2007
Kaizen Plastomould P Ltd, Silvassa, India

Job profile-
Management Representative - in maintaining and implementation of TS-16949 Quality System
Handling plant in the absence of Plant In charge. Trouble shooting in shop floor.
Responsible for productivity improvement in Assembly Department, Plastic welding and printing operation.
Responsible for product testing – colour, strength and leakage test.
Responsible for making development at supplier end by making improvement by changing raw material grade
or by changing process parameters.
Preparation of control plan and guidance for preparation PPAP Files.
Overall control of Product Audits Lay out Inspection and Functional Testing.
Customer Feedback, complaint management- Initiate and monitor CAPA using problem solving & error proofing
methods like kaizen systems.
Control of Nonconforming product and disposal
Overall control of Monitoring and Measurement Devices.
Training of Engineers, Inspectors & All dept. staff members about Quality systems

Sr. Engineer – QA -
Joined as Engineer QA from Apr 2000 to Mar 2002 and then promoted to Sr.Engineer-QA from Apr 2002 to Jan
2004.
From Aug ’97 to Jan 2004
Prabhat Elastomers (Pvt) Ltd

Job profile-
Responsible for productivity in Mixing and Moulding dept.
Responsible for Process set up.
First piece approval of product
Responsible for reduction of in-process rejection by troubleshooting.
Responsible for Housekeeping in shop floor.
Preparation of monthly rejection analysis i.e line graph and pareto analysis.

Job profile-
Assist MR in maintaining and implementation of Quality System
Development of compound & process
Responsible for Quality Assurance of Outgoing Product
Leader of Cross Functional Team
Measurement system analysis, Process capability study
Training of Inspectors & All dept. staff members about Quality systems
Preparation of Work Instructions & Internal Process Standards.
Responsible for IQA Schedule and MRM Agenda

Supervisor -
From Jan '95 to July ‘97
Apex Polymers, Thane, India

Job profile-
Responsible for mould set up and process control
Responsible for Day-to-Day Production Activity,
Development of rubber compound

Production Supervisor -
From Aug ‘93 to July ’94
Shangrila Latex Industries (P) Ltd, Surat, India