Ref. No. : CA - 22996 - (Designers - Dies & Tools – with 19.2 years in Plastic Industry)

Education

PD-PMD From CIPET, Bhopal In 2006 with 72%

Diploma in Plastic Mould Technology(DPMT), From CIPET in 2005 

H.S.C. From S.S.M (M.P) Board in 2013 

Pursuing B.Tech Mechanical Engineering Karnataka From Open University

Skill Sets

Highly qualified, competitive, and creative Mould Design & Mould Development with experience in the Automobile Plastic component ; designated for major project assignments/ mould trials & proven at Supplier end & In house.

Work Experience

Senior Engineer
Since Sep 2014
Company Profile: Leading Automobile Interior & Exterior manufacturer company. provides Internal & External plastic parts- Front & Rear Bumper, Door trim parts, Console & Glove Box Assembly, Pillar Trims, IP-Assembly.
Job Profile:
Product design & parts design review. 
Tooling BOM creation for new RFQ.
Tool Tech specs finalization, floating for RFQ, Arranging Quotations, and Stigmatization of offers.
Final negotiations on Cost with suppliers along with time line.
Make tooling development time plan & updations, based on customer milestones.
Final cad data release for TKO from customer.
Tooling TKO approval & Tool design sign-off from customer.
EGP & Mould flow report submission to customer for approval.
Final CAD data shear with tool maker for steel cutting go ahead.
Update weekly tooling status report with customer.
Weekly PDT meeting attend along with CFT & Customer (GM-Korea) by telephonic.
Attend weekly open issue meeting (APQP) with CFT and drive issue to closure.
Tool trial plan update to CFT & attend the trial at tool maker end.
Grain mapping approval from customer, if required.
Trial parts validate on checking fixture as per Gap & flush requirement. 
Final Tooling trial attends at tool maker end along with customer for the approval.
Tool buy-off at tool maker end with CFT & Tool commissioning at plant level.
Inform to customer along with CFT for PTR at plant.
Inform to customer for Internal PPAP & get the parts approval from customer for the production.
PSW sing off from customer.
Project hand over to plant team & take the sing-off form CFT & plant head approval.
Responsible for ECN new & existing tool modification
Visit to suppliers, preparing of master list based on Capabilities as standardization.

Project:
Development & Approval of X104 Bumper & Door trim assembly. GM-Project- M300 MCM Door trim. Floor console assembly, Pillar trim.

Senior Engineer
Jul 2011 to Aug 2014
Company Profile: Leading Car Interior & Exterior manufacturer plastic parts company. Provides Internal & external plastic elements (thermoplastic & polymer) for cars, like Bumper Assemblies, Door Trim assembly, IP-Assembly, spoiler parts Assembly, Roof rail assembly.
Job Profile:
Part design feasibility & approval in PPAP- concept study with respect to Part Fitment, Aesthetic, Functional & possibility of manufacturing in terms of mould, attending PPAP trials.
Concept design for new Tools – Review mould designs (3D CAD) before release of final mould design to Customer & approval for Manufacturing.
Generating product development schedule and organizing vendor support for part & mould development to ensure mould/part developments are as per time plan given to Vendors.
Project planning with team members.
Techno- commercial discussion with Vendor.
Support & Handling Engineering Team for Root cause with action related to Fitment & Assembly

Projects-
Development & approval of Y1 project. VW-SK251 Door trims (South Africa) M&M- Verito Case1, 2 bumper, & Child parts, Storm Spoiler assembly, BSM assembly. Tooling’s activity with respected time plan with Quality assurance. Toolmaker & Supplier standardization done based on Capability & Capacity to achieve Quality & Time Line & meet Customer expectation.  

Tooling Engineer
Dec 2008 to July 2011
Company Name : Plastic Ominum Varroc Pvt. Ltd
Company Profile : Manufacturer and O.E.M supplier of automotive plastic component.
Job Profile : 
Conducting mold design review with tooling expert for new tools.
Tooling development time plan updations.
Tooling specification finalization.
Follow up the complete mould manufacturing process from design to final product.
Inspection of all major and critical dimensions of part after mould trial.
Prepare tool corrective action report.
Tool maintenances activity plan.
Mould Modification & Rectification (ECN).
Hand experience Mould assembly & disassembly, like core & cavity matching. 
Tooling audit review at supplier.
Hand experience hot runner maintenances.
Hand experience hot runner installation for new mould.
Maintain all documentation work related to department. As per TS16949.
Project:
Development- GM-M300 Bumper & child parts, 
M&M- XUV500 Bumper & child parts, 
M&M W201wheel arch liner LH/RH, W201 Plastic Fender,

Tool Room Engineer (Mould Assembly & Manufacturing)
Aug 2006 to Nov 2008
Company Name : Pune Polymer Pvt. Ltd.
Company Profile : commercial Tool room & plastic automotive component supplier to major automotive & white goods manufacturers. Company is involved in manufacturing of Injection. 

Training 
APQP: External Faculty 
PPAP: External Faculty

Competencies:
Expertise in Mold/Tool designs & Development for plastic components.
Expertise in Product Feasibility, BOM creation.
Expertise in Techno Commercial for Moulds & parts.
Hand experience mould manufacturing & Assembly, matching. 
Hand experience hot runner installation & mould preventive maintenance.   
Broad based vendor up gradation.

Attributes:
Professional approach
Eagerness to acquire new skills and techniques
Erudite with able communication skills
Logic based decision making

Future Goals

Seeking dynamic career openings in globally oriented organizations in the automobile sector where experience and creative capabilities can be synergized to contribute to the achievement of organizational objectives.

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