• Gender: Male
• Age: 49
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  400000 /Annum
• Expected Gross Salary: INR  525000 /Annum
• Preferred Country: India
• Notice Period: 40  Days
• Preferred Location: Anywhere
• Work Experience: 25.5 Year(s)

Education

B.E. In Production Engineering From S.R.T M.U., Nanded With 70% In 1999
Diploma From Production Tech. From B.T.E. With 68% In 1996.
SSC From From Pune, Maharastra With 69% In 1993.

Skill Sets

Product development, Mould development, Machine development, Machine setting, PPAP, APQP, Customer complaint handling, Complete set up of Thermoforming unit and mould foaming unit and all such activities related to the same.

Work Experience

Senior Engineer
Since Jan. 2006
Company Profile: Manufacturer of Vacuum formed parts and Polyurethane Foams for Tata Motors, Mahindra & Mahindra Ltd & Local Customers.
Job Profile:
Machine design study & development.
Mould design & development
Production planning
Machine setting
Product development
Process improvement
Data collection, data analysis, data presentation
CA & PA against reason for rejection
CA & PA against reason for down time
Monthly OEE calculation, presentation & corrective action
Employee work performance evaluation
Assembly line work capacity calculation
Trouble shooting during setting of products under development
Die design & drafting (Blank size) for Polypropylene Sheet bending
Machine maintenance and Process improvements
Mould foaming machine, Block cutter machine, hydraulic press, air compressor dimple foam cutting machine study and development.
Establish and maintain contacts with customers and potential customers to develop an awareness of their product requirements.
Provide advice to managers and employees on all matters related to new product development.
Maintain an awareness of technical developments in the industry to ensure that the company has up to date and relevant information.

Management Representative (Q.A.)
Aug. 2003 - Dec. 2005
Company Profile: Manufacturer of Plastic Sheets like ABS, Polypropylene, Vacuum formed parts, Automobile parts, Polyurethane Foams, Polyethylene Foams and its products.
Job Profile:
Preparation & review of all Quality Documents related to TS 16949
Preparation review of Quality objective
Preparation, review & approval of process flow diagram
Preparation, review & approval of control plan, FMEA
Preparation & approval of PPAP
Approval of Quality plans
Conducting internal audit
Analysis of internal audit results
Conducting minutes of meeting on every Sunday
Responsible for customer audit
Checking the hardness and thickness of the jobs.
Preparing all ISO/ TS documents and records for Dept. of Production.
Responsible for product quality and corrective action

Sr. Engineer - QA
Nov. 2002 - Aug. 2003
Job Profile:
Preparation of Quality plan
Preparation of Control plan
Preparation of FMEA
Preparation of Process Flow Diagram
Review of performance indicators
Heading towards incoming inspection & in process inspection
Validation of moulds
Validation of templates & fixtures
Analysis of customer rejections
Analysis of internal rejection
Calibration of all measuring instruments
Machine capacity study and analysis, machine utilization, reducing non productive time etc.

Production In Charge
Oct. 2001- Nov. 2002
Job Profile:
Machine capacity study (vacuum forming, extrusion and mould foaming)
Production planning
Machine setting
Mould design and development for foaming and vacuum forming
Product development
Process development and improvement
Data collection, data analysis, data presentation
CA & PA against reason for rejection
CA & PA against reason for down time
Monthly OEE calculation, presentation & corrective action
Employee work performance evaluation
Assembly line work capacity calculation
Trouble shooting during setting of products under development
Worked as a coordinator for implementation of ISO 9001-2000
Extrusion, vacuum forming, mould foaming Process improvements

Production & QC Engineer
Oct. 1999 - Aug. 2001
ROTEX, Vadodara, Gujarat
Company Profile: Manufacturer of all types of hydraulic & pneumatic flow control valve.
Job Profile:
Close supervision over shift production.
Achieving production targets
Machine setting (Lathe, milling, drilling & trouble)
In process inspection
Data collection, analysis & presentation.
Responsible for product quality and corrective action
Responsibility for safety, house keeping and machine down time
Monthly OEE, SPC
Continual improvement.

Area of Interest:
Part/ Mould/ Machine development of thermoforming (Vacuum forming) plastic manufacturing company and moulded foam manufacturing company.
At the same time also interested to add new features in Thermoforming machines, Hydraulic press for blanking, Hydraulic shearing machines, Plastic Granulator.
Interested to do development work on Mould foaming machines, Foam cutting machine, bonded foam making machine.
Interested to control post processing work of plastic manufacturing and assembly
Interested to do maintenance of All Thermoforming machines, Hydraulic press, Shearing machines, Mould foaming machine, Air compressors, Vacuum pumps
To works as an important part of Q.A. cross functional team.
Interested to educate and train the all people working in production, Development, Maintenance department.
Interested to implement different techniques to increase production quantity, improve product quality, Reduce production time, Reducing cycle time of automatic and semi automatic machines and utilization of machines and reducing the down time of machines.
Interested to eliminate root cause of non conformity by taking correct preventive action.
Interested to do Q.A. activities like APQP, PPAP, SPC. MSA and all other activities in TS16949 under the guidance of seniors or M.D.
Planning, organizing and execution of projects
Field problem analysis and finding alternate solutions
Development and improvement in the existing products
Review of design to solve manufacturing, assembly and quality related issue
Providing periodic feedback on the implementation status to the concerned departments to take remedial action for achieving the savings objective.

Future Goals

To be an excellent professional in the field of mould development, mould design, production and Quality assurance functions related to plastic manufacturing, moulded foam manufacturing and associated with a progressive organization that gives me scope to up-to-date my knowledge and skill in associated with latest trends, to be a part of team, dynamically work towards growth of organization and gain satisfaction thereof.