Ref. No. : CA - 756 - (Costing – with 18.5 years in Plastic Industry)

Education

B.E In Polymer From Pune University From MIT College Of Engineering With 1st Class In 2005- 2006
HSC From Maharashtra State Board With 1st Class In 2001
SSC From Maharashtra State Board With 1st Class In 1999

Skill Sets

Polymer & plastic Field- Part-Mould development & qality, Testing, raw material selection, product costing, QFD ( polymer property relationship with requirment)
Q.A- All quality function & activities, ISO/TS:16949:9002, NPD-APQP-PPAP, statistical studies, MSA, CAPA, root-cause analysis, Quality documentation, Handling versatile measuring instruments & gauges & more...

Work Experience

Sr. Q.A. Engineer
Since July 2012
Company Profile: Our Group is in the business of manufacturing "Aluminium High Pressure Diecastings" for the last 39 years.
Job Profile:
Coordinate with the Customer for the Quality & development related issues & facing Customer audit & ISO/TS-16949 & EHS .
Ensuring the Quality Functions like In-process Insp., Final Inspection (also Dock audit), Layout Inspection and Final Product Audits for as per check sheet. Preparing & make revisions of Quality related documents e.g., Work instructions, quality plans & quality alerts & defect album etc.
Assigning the Responsibilities and Guidance to the Sub-Ordinates in Quality Assurance Department & giving training of awareness for this.
Developing & purchasing different type of gauges & measuring instruments as per requirement. Ensuring the Calibration of the Instruments on the Same at Defined Frequency.
Analysis on Following Data: Monthly Quality Performance Report, Internal Rejection PPM. Parato analysis - Corrective Actions / Continual Improvement on the same & defining Objectives.
Handling of Customer Complaints by Adopting the Systematic Approach with Appropriate Problem Solving Tools like Fish Bone Diagram, Why-Why Analysis, 8 D Report, 7 QC Tools etc & CAPA.
Handling the new trials & PPAP documements & make changes as per revision or modification.
Quality related Instruments handles: Groove & Depth Vernier, vernier Caliber, Digital Height gauge( 2D measuring machine),Thickness Tester(for anodizing & coating), Surface finish tester, Plain Plug gauge, Air plug Gauge, Thread plug gauge, snap gauge, Ring gauge, relation gauges, Ateq leak testing machine for automotive breaking system part,. Also experience & aware about anodizing process & impregnation process (for Aluminium die casting )

Sr. Costing Engineer
Nov. 2010 - June 2012
Company Profile: An engineering plastics company, one point source for the Automotive, Electronics, Household Appliances Industries.
Job Profile:
Product Cost estimation of injection moulded, painted, assembled part costing, labour costing, packing cost & to make RFQ’s for new products.
Regularly monitoring any rates changes of raw material, B/O Parts with coordination with Commercial head & purchases Dept. & makes change resp. of this in final costing to analyse cost impact.
To make track of Dispatch Data for any difference in our sales price & Customer P.O. rate & make Credit-Debit notes & also to inform Logistic Dept. for any Amendment/ revision /error in system of Sales price & to get confirmation of price changes.
To find the way for cost reduction & alternatives. To make following Reports on Weekly basis: with correlating Stock statement-Production reports (OK qty vs. Total Qty produced), WIP cost, Scrap Generation & Monthly purchases vs Consumption, Maintenance & overhead cost etc.
Generating, making updates & tracking following reports with valuation on Monthly /Weekly basis:- Monthly tentative budget (MIS)as per Customer Sales Plan, Std.Vs actual Raw material consumption(Polymer & Paint material), Valuation of Inventory stock, production (Mould shop, Paint shop, Assembly shop), WIP, Finish Goods-Total Despatched, grinding material generations, consumable items & maintenance related expenses by closely co-ordinating & follow-up with resp. Departments.

Engineer- ( Vendor Assistance & Development) Plastics
Dec. 2007 - Nov. 2010
Kitchen Appliances India Ltd- Kenstar
Job Profile:
Sourcing, Technical evaluation & selection of Plastic Processors (Moulders), Mould makers & Raw Material suppliers.
Suggesting diff. Grades of plastic Raw material for various applications to IDD/D&D
Selection of appropriate grade of Plastic Material
Finalization of Cycle Time & reco.weight of each component.
Prepare update conversion costing of moulded Items.
Verify & approve the process and quality at moulders end.
Carryout mould modifications/Repair as per requirement
Planning & Implementation of preventive maintenance.
New mould trials, Mould modifications & approval
Monitor performance of plastic components from ICQC, /OEM and take corrective action.
Undertake production of appropriate trial run/pilot run/Production.

QA Engineer
Oct. 2006 - Nov. 2007
Kosi Plast Pvt. Ltd. Koregaon Bhima, Pune
Job Profile:
Responsible for Inhouse (in process) Quality( inj. moulding parts of refrigerator, T.V., Spray Painting, Screen Printing, & Sub-assembly)
Doing Patrol inspection, Clear Daily non-conformities.
SPC-statistical process control, Corrective action & preventive action, Layout inspection, Giving training to operators about moulding defects, aesthetics look, handling the materials, housekeeping & examine them by one point lesson. Assisting superiors for FIFO, 5S (In shopfloor & Store), ROHS & Customer Audit, and Vendor Evaluation. Objective is to minimise the rejection & implementation of system to base level.
Establishing Work Instructions, Control Plans & updating them, Weekly Internal Audit for shopfloor.
Familiar with FMEA (failure mode effective analysis), CAPA, MSA (measurable system analysis), Poka-Yoke etc.

Future Goals

To be a strong & successful Leader in relevant field to achieve organisation goal & objective .

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