• Gender: Male
• Age: 48
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  700000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: Ethiopia, Ghana, India, Kenya, Malawi, South Africa, Tanzania, Uganda
• Notice Period: 30  Days
• Preferred Location: Anywhere
• Work Experience: 31.7 Year(s)

Education

Post-Diploma In Machine Maintenance From Central Institute Of Plastics Engineering & Technology (C.I.P.E.T), Ahmedabad, in 2000 With 73.13%

Diploma In Electrical Engineering From State Council For Technical Education & Training, Orissa. in 1997 With 58.28% 

Skill Sets

Conversant with MS Windows, MS Office (Word, Excel, PowerPoint) and Internet Applications

A keen strategist with expertise in managing entire production/project  operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources.
Proven abilities in enhancing production process operations, optimizing resource & capacity utilisation, escalating productivity & operational efficiencies; while curtailing costs & expenses.
Experienced in preparing and implementing cost saving measures.
Well versed with conducting Root Cause Analysis and resolving persistent and critical maintenance problems.
An effective communicator with excellent relationship management skills with and strong analytical, problem solving & organisational abilities

Work Experience

Senior Engineer (Service Application)
Since June 2008
Company Profile: Leading manufacturer of plastics injection molding machines
Job Profile:
Successfully handled commissioning, servicing & application related activity of Injection Moulding Machine (40 tons to 1000 tons) & complete Auxiliary Systems (Loaders, Dryers, Dehumidified Dryers, Chillers, MTC, Grinders, Blending Unit, Ratio Mixer & complete Conveying System) in customer places in Nashik, Jalgaon, Nagpur, Indore through self & dealer network.
Actively conducted various training programmes for operators & technicians pertaining to operation of machines, preventive & breakdown maintenance, moulds, material, product quality, do’s & don’ts at Shop Floor.
Actively collected market data for continual improvement of business.
Rendered technical support to customers & imparted training to technical team related to maintenance of machine.

Production In charge
March 2005 to May 2008
Company Profile:Manufacturer of plastic products in Africa
Job Profile:
Essayed a key role in providing complete technical solutions to this new project, establishing new plant and commissioned 4 nos (NPM -900, 1200, FCS -650, Goyani-350) injection moulding machines.
Monitored the installation of complete utility systems like H.T. & L.T. Panels, Cooling Tower & Pipelines, Compressor and Cranes.

Maintenance Engineer
Dec 2003 to March 2005
Company Name: Parle International Pvt. Ltd
Job Profile:
Involved in planning, scheduling and maintenance of PET Preform & Cap Injection Moulding Machines (Husky Hypet, Krauss-Maffei, Arburg, L&T), Auxiliary Systems like Dehumidify Dryers, Loaders (Pivon Make, Plastics System Make) utility equipment’s like Chillers, Compressors, Cooling Towers N Pump Room, DG Sets, AHU, Conveyor Systems, etc.
Looked after the maintenance of:
Electrical / Electronics Control Circuit, hydraulics of Injection Moulding Machines & Auxiliary.
Sophisticated hot runner moulds like Husky, Krauss- Maffei, Mold Master, Mastip, etc.
Supervised shift maintenance technicians to monitor & looked after maintenance of HT & LT electric panels, DG Change over panels.
Ensured documentation as per ISO 9001:2000 guidelines.

Shift Engineer
Aug 2000 to Dec 2003
Company Name: Kheria industries Pvt. Ltd. 

Key Deliverable:
Production:
Spearheading production related tasks including planning, controlling & troubleshooting for achieving the planned periodic schedules and process control. Developing new process concepts for production optimization and defining guidelines for the sequencing of manufacturing activities. Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc. 

Operations Management:
Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability. Carrying out periodic checks to ensure performance of various equipments and maintaining requisite documents for the same.  

Installation & Commissioning:
Anchoring on-site installation & commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilisation to maximise the output. Carrying out overhauling work of equipment, modifications, and major repairs to improve equipment efficiency by faultfinding. Performing tests & inspections to ensure operational effectiveness of plant & utilities.

Process Enhancements:
Identifying scope for planning / implementing technological changes to enhance efficiency, modifications in equipment, process flow, working practices, consumables, etc. Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation. 

Man Management:
Directing and leading the technical personnel. Imparting continuous on job training to the workforce for accomplishing greater operational effectiveness / efficiency.  Working on talent pool and succession planning of the management cadre and workforce, appraising their KRA based performance and providing feedback on the same. 

A Brief Snapshot:
A “Performance Driven Professional” with hands-on experience of 12 years in Strategic Planning encompassing Production, Process Enhancements, Value Engineering / Cost Reduction and Team Management. 

Strategic Planning
Production / Plant Operations
Operations & Maintenance
Erection & Commissioning
Pre-commissioning 
Cost Reduction
Shift Management 
Process Enhancements 
Coordination 
Team Management

Knowledge Purview:
Maintenance
Familiar with injection moulding machine maintenance from 25 tonnes to 1500 tonnes which includes PLC controllers, Electrical & Electronics Power & Control Circuits, Hydraulic & Pneumatics, Mechanical System like tie bars changing, complete reconditioning, platens changing, strain gauging  & screw barrels maintenance , AC drives, Robotics automation, Servo drives, Servo Motors, Analog and Digital Sensors.
Experienced in carrying out maintenance activities of sophisticated Hydraulics & Pneumatics Valves  / Pumps Systems (Axial Piston Pumps, Radial Piston Pumps, Vain Pumps, Gear Pumps, Propertional & Servo Valves Controlled Hydraulics) Proximity Sensors & Limit Switches, NO/NC Circuit, Relays, Contactors, 415VAC / 220VAC / 24VDC  Circuits.
Ability to do maintenance in Power Distribution  & Utility Services, HT/LT Panels,  Compressor, AHU, Chiller, Cooling towers, Cranes, Dehumidified dryers, loaders ,hot runner moulds. 

Production:
Knowledge of:
Processing materials like PPHP, PPCP, HDPE, LDPE, HIPS, Polystyrene, ABS, PC, Nylon6/66 (Glass Field Up To 60%), Pet and Poly Acetal.
Handling sophisticated mould with hot runner system (pet preform & cap moulds of-Husky, Krauss-Maffei and Obeburg) & Heavy Furniture Moulds up to 6 ton (Table, Chairs Moulds).
Exposure on working on machines of L&T, L&T- Demag, Demag Make (25 tonnes to 1500 tonnes), Husky Hypet 300, Krauss-Maffei pet 250&350, NPM (Italy Make)-900 & 1200 tonnes, FCS 650, Windsor 30 to 180 tonnes (Old Contactor Logic Control System & PLC based System both).  

Future Goals

Seeking a senior level assignment in a Plastics Injection moulding plant with an organization of repute & to contribute in challenging environment with my skills, capabilities to help achieve the company’s goals, objectives