• Gender: Male
• Age: 37
• Designation: Senior Engineer in  Production
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Gurugram
• Work Experience: 13.3 Year(s)

Education

B.Tech in Electronics & Communication Engineering 2011 65 .5% First Class

Intermediate 2006 65% First Class

High School 2004 72% First Class

Skill Sets

Microsoft Word

Microsoft Excel

Microsoft PowerPoint

Work Experience

Senior Engineer in  Production
Since May 2018
Company Profile : Leading supplier of automotive electronic products. It employs roughly 2500 employees. The portfolio includes ECUs, capacitor discharge igniter, regulator rectifier, wiring harness, handle bar switches and E Mobility products among other electronic offerings.
Job Profile :
Manpower planning as per Production plan.
Tracking of production plan.
Daily monitoring of scrap / rework,
Initiating Red bin Analysis meeting.
Initiating Motivational activities for manpower.
Initiating TPM activities within the department.
Performing kaizen for bottle neck process and ensuring line balancing,
Preparing Monthly presentation.
Ensuring 5S at the department and production Lines.
Ensuring elimination of HHT and motivating team members for KYT practices.

Senior Engineer(Process Improvement) in Production
December 2016 to Jan. 2018
Company Profile : Manufacturer of wiring harnesses, mirrors for passenger car, injection moulded products, modules including dashboards, door trims, bumpers, blow moulded components, liquid silicone rubber moulded components, injection moulding tools, extruded rubber products, precision machined metal components and waste recycling systems.
Job Profile :
Optimization of man, material and machine in the production system.
To achieve the daily production target as per plan
Daily monitoring of scrap / rework, DWM activities and to initiate CAPA accordingly.
Line balancing and Time study of conveyors.
Participation in Kaizen programs as a Leader and responsible for enlisting and implementing Kaizens.
To ensure quality / in process inspection as per standards in the shift.
To implement various CI / KAIZEN projects from time to time.
Responsible for drafting and implementing new Process flow chart, Control Plan and work instructions.
Member of P FMEA team.
Responsible for SPC studies (Cp & Cpk) for APQP and PPAP.
Responsible for development of new samples.
Responsible for solving quality related problems by using 7 Q.C tools.
Being the Member of T.P.M Model line, responsible for all T.P.M Activity in Department
Implementation of 5’s activity.

Production Engineer (PED)
March 2014 to Nov. 2016
Company Name : Aisin Automotive Haryana Pvt Ltd
Company Profile : Aisin assembly the Automotive components in India like, Door check, Door hinge, Outside Handle, Striker,& Door Lock and manufacturing some press & molding child part in-house .
Job Profile :
Ensuring cost reduction by implementing new techniques and working on productivity improvement.
Involve in APQP & PPAP activity.
New Line Setup for New Product & Modification in Existing line for Productivity Improvement.
Implementing and maintaining Poke- Yoke system in process.
Conducting and updating time & motion studies for work optimization, determining cycle time, reducing and identification of non- value adding activities.
Layout planning, layout alteration.
Resource utilization, planning & process mapping and machine capacity planning.
Preparing document like as PFC, PFMEA & CP.
Designing & implementing systems, processes and procedures by formulating standard operating procedure.
Performance testing & jointly trial (LVPT, HVPT, SOP) of new product with customer of new development components.
Tact time calculation for line capacity calculation
Responsible for time & motion study of line for bottle neck operations and how to increase production by reducing the same.

Service Engineer
June 2011 to March 2014
Company Name : Airpower Systems Pvt Ltd
Company Profile : Airpower Systems is team of engineers taking care of sales and support to Japanese company Satake Corporation for its rice processing business in North India
Job Profile :
Installation and commissioning of Machines (Rice processing machinery).
Designing and installation of SPM (Special purpose machines)
Monitoring of Machine performance
Giving assistance to customers in case of Machine Breakdowns.

Trainings:
Equipment /Machines designing and Process Improvement training in Aisin Japan.
Paint shop process training in Siam Aisin in Thailand.
Basic PLC & Automation Training.
Cabbage Field Analysis Training
Aisin Way Training

Achievements:
Most impressive award in Quality circle presentation in Aisin QC convention in Japan
Cycle time reduction of door check line up to 25% by modification of line layout
Tempering time reduction of Striker line to save energy consumption (from 90 minutes to 60 minutes)

Academic Project
Name: Car security Dial up
Team Size : 5
Project Description
Description: The Project is Microprocessor based security systems for Car that enables the owner to control the engine by their Phone. The project allows the security against the unauthorized entry in to a car and initiates the call to the car owner against the unauthorized entry.

Future Goals

Challenging responsibilities in a professional environment to utilize my analytical, problem solving skills, experience and technical knowledge for the mutual growth of the company and me