Ref. No. : CA - 17901 - (Maintenance and Service - Dies & Tools – with 22.8 years in Plastic Industry)

Education

Diploma in Tool & Die Making From Nettur Technical Training Foundation (NTTF), in Jan 2010 

Set Level 1 Precision Engineering From Institute of Technical Education, Singapore in Apr 2007

H.S.C. From T.M.K.V.G. Boys. Higher secondary school in March 1998      

Skill Sets

Inclusive experience in Tooling Maintenance (Press Tools, Injection Moulds & Jigs & Fixtures )
Inclusive experience in Tool Design (Press Tools, Injection Moulds & Jigs & Fixtures )
Inclusive knowledge in Manufacturing Aspects. 
Inclusive experience in Vendor Management & Development.
Inclusive experience in Tooling & Production Records.
Best experience on Hot Runner Moulds.
Best experience to develop leadership & management skills to direct daily workforce activities. 
Best experience to plan, schedule, and perform various technical and administrative functions.
Experience in the Areas of Mfg at Press Tool, Injection moldings, Die casting dies and Jigs & Fixtures.
Experience in fitting works at die casting dies.
Experience in grinding at press tool and injection mouldings.
Experience in Quality control at precision parts of grinding and mouldings.
Well knowledge in 2D drafting and understand the technical drawings.
Basic knowledge in 3D modeling at Pro-E.

Work Experience

Senior Engineer 
Since Aug 2015
Company Profile: plastic materials fabricators- crylic Covers & Cases, Sneeze Guards, Literature racks, Drape Forming, Strip Heated Bends, Drilling, Machining, and Polishing.
Job Profile:
Managed technical support for customers and ensured cost effective resolutions to customers. 
Coordinated with product development group and maintained good working relations with engineers and suppliers.
Established a team that focuses all energies in resolving problems for customers.
Monitored work and ensured compliance of safety procedures and maintained a safe work area for employees.
Developed metrics to measure performance of individual departments and prepared reports to be submitted to management.
Determined and implemented all productivity improvements programs
Assisted other departments in planning and implementation of new processes.
Hired employees and trained them in process to understand working of market.
To lead and motivate a sizeable technical staff to achieve work target in a fast-paced environment
To oversee, plan, organize and manage the overall tooling operational activities
Liaise with customers, manage engineering changes and quality-related issues
Review customer proposed product model and advise manufacture ability
To develop and provide solutions to improve tooling capabilities
Provide technical support for tooling maintenance group to ensure continuous improvement through tooling design change and/or modification
Ensure that technical issues affecting mould production are addressed in a timely manner to meet customer delivery schedule
Identify cost reduction and productivity improvement opportunities on assigned projects
Ensure all softcopy and hardcopy of tooling is properly maintained
Plan and implement preventive maintenance programs for moulds/dies and machines.
Train and develop team members competencies in tooling modification
Managed and maintained all plant tooling equipment’s.
Developed various fixtures and tooling for processes.
Prepared budget for departments and ensured adherence of project to budget.
Organized and managed planning and budgeting of projects.

Senior Engineer
Jan 2014 to Jul 2015
Company Profile: Precision Mould manufacturer
Job Profile:
Managed technical support for customers and ensured cost effective resolutions to customers. 
Coordinated with product development group and maintained good working relations with engineers and suppliers.
Established a team that focuses all energies in resolving problems for customers.
Monitored work and ensured compliance of safety procedures and maintained a safe work area for employees.
Developed metrics to measure performance of individual departments and prepared reports to be submitted to management.
Determined and implemented all productivity improvements programs
Assisted other departments in planning and implementation of new processes.
Hired employees and trained them in process to understand working of market.
To lead and motivate a sizeable technical staff to achieve work target in a fast-paced environment
To oversee, plan, organize and manage the overall tooling operational activities
Liaise with customers, manage engineering changes and quality-related issues
Review customer proposed product model and advise manufacture ability
To develop and provide solutions to improve tooling capabilities
Provide technical support for tooling maintenance group to ensure continuous improvement through tooling design change and/or modification
Ensure that technical issues affecting mould production are addressed in a timely manner to meet customer delivery schedule
Identify cost reduction and productivity improvement opportunities on assigned projects
Ensure all softcopy and hardcopy of tooling is properly maintained
Plan and implement preventive maintenance programs for moulds/dies and machines.
Train and develop team members competencies in tooling modification
Managed and maintained all plant tooling equipment’s.
Developed various fixtures and tooling for processes.
Prepared budget for departments and ensured adherence of project to budget.
Organized and managed planning and budgeting of projects.
Determined and implemented company policies and procedures.

Process Engineer 
Feb 2011 to Jan 2014
Company Name: Dietech India (p) Limited.
Company Profile:
Job Profile:
Developed tooling process according to company standards.
Analyzed existing tool inventory and recommended improvements to tooling process.
Coordinated with maintenance and engineering teams and identified issues in process.
Assisted engineers and developed enhancements to tool designs.
Determined tooling standards and developed program for existing and future tooling process.
Maintained good working relations with machine shop and tool makers Re correction .the existing problems with ensure blue match on spotting machine.
Manufacturing For Die casting Dies (PDC,LPDC,GDC)
Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.
Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, and dial indicators.
Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.
File, grind, shim, and adjust different parts to properly fit them together. 
Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools and hand tools.
Conduct test runs with completed tools or dies to ensure that parts meet specifications; make adjustments as necessary.
Inspect finished dies for smoothness, contour conformity, and defects.
Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders. 
Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates. 
Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, and rulers.
Develop and design new tools and dies, using computer-aided design software. 
Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools. 
Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.
Select metals to be used from a range of metals and alloys, based on properties such as hardness and heat tolerance.
Re correction the existing problems with ensure blue match on spotting machine.

Tooling Engineer 
Feb 2009 to Oct 2010
Company Name: Precision Toolings  
Job Profile:
Manufacture tools using a range of complex machines. 
Carry out sample trials of the tool to ensure moldings are correct 
Set machine and processing equipment to specification. 
Set and load Tools and dies to machines and processing equipment 
Adjusting machine settings to maintain process to specification 
Repair and modify Tools and dies 

Assistant Engineer 
Dec 2004 to Jan 2009 
Company Name: Matts Precision Technologies (s) Pvt Ltd.
Company Profile:
Job Profile:
Performed responsibilities of assisting tool design staff in developing design for major tools 
Played active role in Continuous Improvement Lean activities to provide effective support in manufacturing process 
Handled responsibilities of supporting in design layout of new tool from initiation to the production stage 
Assigned the tasks of developing new sources for tooling and repairing tools 
Performed responsibilities of monitoring quality control and reliability and tool changes 
Analyzed product specifications and provided recommendations to customers, if required 

Senior Technician 
March 2003 to May 2004
Company Name: Tourbo Energy Ltd
Company Profile:
Job Profile:
DESIGNING and MANUFACTURING For PRESS TOOLS, INJECTION MOULDS, JIGS and FIXTURES, GAUGES and all type of CUTTING TOOLS.
Working in Tool & Cutter Grinding, Surface Grinding, Cylindrical Grinding, Drill Point Grinding,       Milling & Drilling M/c, Lathe.
Jigs & Fixtures, Press Tools and Gauges Manufacturing and Reworks.

Technician
March 2001 to March 2003
Company Name: ABI SHOWA TECH (I) Ltd. 
Job Profile:
Working in Tool & Cutter Grinding, Surface Grinding, Cylindrical Grinding, Drill Point Grinding, Milling & Drilling M/c, Lathe.
Jigs & Fixtures, Press Tools and Gauges Manufacturing and Reworks.

Profile:
13 years of progressive experience in managing Tooling (Press tools, Injection moulds, Die Casting Dies and Jigs & Fixtures), in Home Appliances, Automobile, Heavy Construction vehicles, and Electronics Manufacturing Industries. 

Future Goals

Assignments in Manufacturing & maintenance of press tools and Injection moulds.  Quality control at precision engineering like press tools and mouldings. 

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