Ref. No. : CA - 23496 - (Maintenance and Service - Dies & Tools – with 23.1 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From Directorate of Technical Education, Karaikal Polytechnic College, Tamil Nadu in 2004 with 64%

ITI in Plastic Processing Operation From Industrial Training Institute, Government I.T.I for Men, Karaikal, NCVT in 2001 with 82%

10th From State Board of Tamil Nadu Govt.
High School, Karaiyambuthur, Pondicherry in 1997 with 57%

Skill Sets

Experience Automobile Ancillary  Industries with strong  background in Production Management and Supervision activities, Planning & Control, Trouble shooting and Kaizen Implementation.

Conversant with Windows 7, Windows Vista, Pro E / AutoCAD 2008.
Proficient in operating MS-Office-2007 (Word / Excel).

An effective communicator with excellent relationship building and interpersonal skills, string analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.

Work Experience

Sr Production Engineer
Since Nov 2018
Company Profile : Manufacturer of Injection Molding plastic components for all commercial and House holding components.
Job Profile :
Managing operation & maintenance of Injection Molding Machines (150TON - 700TON) Automatic and Semi-automatic Machines. (MITSUBISHI, FCS-HT and SUMITOMO).
Managing operation and troubleshooting all kinds of defects in process.
Managing Maintaining the Mould defects during process and mould repairing work.
Managing & Operation Reciprocating Air compressor maintenance.
Managing & Operation Electric Motor & Pumps Troubleshooting.
Plastic Material handling PP, HIPS.

Sr Production Engineer
Feb 2018 to Sep 2018
Company Profile : Manufacturer of Injection Molding plastic components for all commercial and House holding components.
Job Profile :
Managing operation & maintenance of Injection Molding Machines (150TON - 700TON) Automatic and Semi-automatic Machines. (MITSUBISHI, FCS-HT and SUMITOMO).
Managing operation and troubleshooting all kinds of defects in process.
Managing Maintaining the Mould defects during process and mould repairing work.
Managing & Operation Reciprocating Air compressor maintenance.
Managing & Operation Electric Motor & Pumps Troubleshooting.
Plastic Material handling PP, HIPS.

Assistant Engineer in Operation.
Sep 2006 to Jan 2018
Company Name : UCAL Polymer Industries Limited
Company Profile: Manufacturer of Injection Molding plastic components for Automobile industry with Two wheeler.
Job Profile:
Preparing and Maintaining ISO ,ISO/TS16949 documents & records,
Managing operation & maintenance of Injection Molding Machines ( 50TON - 500TON) Automatic and Semi automatic Machines. (L@T, TOSHIBA and ENGLE).
Executing operation & maintenance of Special purpose Machines of Hot Plate Welding Machine, Ultrasonic Welding Machine and Leak Testing Machines.
Managing & Operation Reciprocating Air compressor maintenance.
Managing & Operation Electric Motor & Pumps Troubleshooting.
Managing operation Mold maintenance.
Plastic Material handling in Nylon, Poly Acetal, PPS, PEEK.

Technician (Tool Room)
Jul 2005 to Aug 2006
Company Name : Leo Fasteners
Company Profile : EDM section and Inspection activities for Responsible accurate measuring instruments.
Job Profile :
Managing operation & maintenance of EDM (Electro Discharge Machine) section.
Sparking of Metal Die.
Managing operation in Inspection activities for Responsible accurate measuring instruments.

Technician (Operation & Maintenance)
May 2004 to June 2005
Company Name : Avasarala Tungsten Limited,
Company Profile : Tungsten and Molybdenum wire drawing Process, Production & Maintenance (From 12.37mm to 550 microns)
Job Profile :
Managing operation & maintenance of Wire Drawing Machines.
Tungsten and Molybdenum wire drawing (From 12.37 mm to 550 microns)
Assets.
Effective team player with good management and communication skills.
Self-motivated individual with strong technical, presentation and learning skills.
Eager to discover many new aspects in whatever the field I am given opportunity.
Good interpersonal, Enthusiastic, Communication, Analytical skills and leadership skills.
Process monitoring, optimization& troubleshooting.
Implementation of POKE-YOKE at appropriate places.
Kaizen implementation in machine shop line.
Value additional and suggestions for improvements as applicable.
Involving in Multi skill to Technician.

Academic Projects Handled.
Title: Design and Fabrication of various workstations for a complete Weight
Training System. (Multi Gym )
Objective: Developing and manage the fitness of in our Bodies.

Training Program
Supervisory Skills for Effective Management.
Statistical Process Control Training Program.
Born To Win Training program .
Failure Mode and Effects Analysis.
Understanding for Advance Product Quality Planning. (APQP)
Overall equipment’s and efficiency (OEE)

Areas of Expertise.
Operations & Maintenance:
Planning and effecting preventive maintenance schedules for various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in expenditures and work within the budget.
Implementing effective techniques to bring efficiency in operations, improve quality standards & achieving maximum cost savings.
All kinds of Moulds setting and mould repairing work using EOT (Electrical Overhead Traveller).

Future Goals

Seeking middle level challenging job assignments in Process Operations with an organisation of high repute

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