Ref. No. : CA - 6255 - (Maintenance and Service - Mechanical – with 32.9 years in Plastic Industry)

Education

B. E (Mechanical) from Annamalai University (India) with First class with Distinction
Diploma in Mechanical Engineering from State board of Technical Education ,with First class with Distinction
Diploma in Maintenance Management from Annamalai University

Skill Sets

Observer, SOLAR Process - Behavioral Accident Prevention Program Hot & Cold Work Permit Authorization
Completed Solid Waste Management Awareness Course
Completed Planning software course “PRIMAVERA P3e.V5
Exposure to MS OFFICE.
Exposure to SAP – Creating Purchase Requisition, Purchase Orders, Service Entry Sheets, Material Reservations, Stock overview, etc.,
Exposure to MAXIMO ( Software for Materials & Maintenance)
Exposure to CAMMS ( Software for Materials& Maintenance

Work Experience

Mechanical Maintenance Engineer,
Since March 2005
Presently working with leading company at Kuwait
Duties and Responsibility
Responsible of Preventive, Routine and breakdown maintenance activities execution for all static and Rotary Equipments with coordination of planning, operation, inspection and other related departments.
Preparation of Maintenance budget and cost estimation for new project activities
Responsible for Manpower distribution for Shutdown and Turn around with coordination with planning
Responsible for Shutdown and Turn around preparation in advance
Responsible of Execution of Turn around and Shutdown activates preparation, monitoring and control within planning schedule
Responsible of Execution of testing and commissioning of all Static and Rotary Equipments.
Responsible of Execution of plant expansion project activities and commissioning.
Coordination with Safety Department and conducting monthly SHE meeting for allotted unit / plant
Coordination with Inspection and Operation Department for Static Equipment Maintenance activities
Responsible for Preparation of history card and updating the status regularly
Responsible of Preparation of purchase requisition, follow up and finally checkup of equipments, spare and materials with Inspection Department.
Responsible of proper execution of Work permit, hot, cold, height and excavation work permits and adhering to the SHE Procedure.
Responsible for Equipment trouble shooting, repair and overhauling
Responsible for equipment condition monitoring and diagnosis.
Responsible for equipment pressure testing, inspection and NDT activities
Responsible for manpower allocation, utilization and control.
Responsible of Contractor PO handling through “MAXIMO” software
Responsible of Contractor bill verification and certification as on completion of work
Responsible for training of subordinates and effective tool box communication.
Responsible for Effective utilization of man power, and materials.

EQUIPMENTS HANDLED
Towers, Column and Fractionators- Bubble cap tray ,Valve tray, sieve tray and chimney tray types
Heat Exchanger- Shell and Tube – Fixed tube sheet, Floating tube sheet,” U” tube bundle types and Plate type heat exchangers.
Breech lock Exchanger Maintenance
Pressure vessels- Fractionators, Reactor, vessel, storage tanks, bullets, Receiver, condenser, knock out drum, surge vessel, Exchanger etc.
Fin Fan cooler and Cooling towers
Valves- Gate, Globe, ball, butterfly ,needle, plug, piston valves
Pipe line – Carbon steel, Alloy steel and Stainless steel
Heaters – Rectangular box type
Pumps- Centrifugal, reciprocating, AOD types
Compressor-Centrifugal, rotary and reciprocating types
Steam turbines
Mechanical Seals- Single inside and outside, double mechanical seals
CRANE- EOT and mono rail hoist
Achievements
Successfully handled and Completed Coker Unit and Hydrogen unit Shutdowns within planned schedule in line with SHE Standards and Procedure
Successfully handled and Completed GRTA 2006 activities in Refinery with in planned schedule in line with SHE Standards and Procedure

Experience in India: 15 years & 1 Months
Senior Mechanical Maintenance Engineer
From August 2003 to March 2005
Chemplast Sanmar (Petrochemical division) Limited, India

Mechanical Maintenance Engineer
From March 1997 to July 2003
Kothari Petrochemicals Limited, India

Mechanical Maintenance Engineer
From Sept.1994 to Feb.1997 and Feb1991 to August 1994
JK Pharmachem Limited and Morgan Industries limited, India
DUTIES AND RESPONSIBILITY:
Preparation of maintenance budget and cost estimation of plant expansion projects
Planning and Execution of routine maintenance trough subordinates with proper manner
Preparation, planning & Execution of preventive and predictive maintenance schedules.
Planning and execution of inspection, erection, testing and commissioning of all static equipments
Responsible for pressure testing of all pressure vessel and exchangers etc.,
Responsible for column, reactor, exchanger and storage tank and NDT activities
Responsible of Execution and document preparation of pipe line welding joint details, welding inspection and NDT activities ( DPI, Radiography, Stress relieving etc)
Preparation, Planning & Execution of plant expansion project activities
Preparation of Bar chart and execution for unit shutdown and major Shut down jobs.
Experience in SAP – Purchase requisition, Local Purchase order, Entry sheet, Code creation and extension, material reservation, Stock overview, etc
Preparation of purchase requisition, follow up and finally inspection of Equipments, spares and materials.
Preparation of work permit, hot, cold, height and excavation work permits and adhering to systems and procedures.
Responsible for equipment condition monitoring and diagnosis.
Responsible for equipment troubleshooting, repair and overhauling
Effective utilization of materials and accounting of scrap
Contract manpower planning, allocation, utilization and control.
Verification of bills and certifications.
Responsible for Training subordinates and good housekeeping practice

EQUIPMENTS HANDLED
Columns- Bubble cap tray, Valve tray, sieve tray and chimney tray types
Heat Exchanger- Shell and Tube –Fixed tube sheet, Flooding tube sheet,” U” tube buddle types and Plate type heat exchangers.
Pressure vessels- Fractionators, Reactor, vessel, storage tanks, bullets, Receiver, condenser, knock out drum, surge vessel, Exchanger etc.
Cooling towers- cross and counter flow types
Chilled water system- freon gas compression
Hydrogen compression and filling system
Chlorine liqufiaction, bottling system
Evaporator- falling film type
Valves- Gate, Globe, ball, butterfly, needle, Diaphragm, plug, piston valves
Metallic pipe-Carbon steel, Alloy steel, Stainless pipe lines and
Non metallic pipe – FRP, PP, FRP lined, PTFE lined, CSRL, CS-PTFE Pipe lines
Desalination and RO plant-Maintenance, Installation, erection and commissioning
Air drying and Nitrogen production system- Maintenance, Installation, erection and commissioning
Pumps- Centrifugal, reciprocating, AOD types
Compressor-Centrifugal, rotary and reciprocating types
Steam turbine
Gear box- Worm and worm wheel, bevel gear, single and multi reduction gear boxes
Agitator- Top entry and side entry type with Mechanical seals and packing types
Mixer – Zigma, Multi screw, and plodder types
Mechanical Seals - Single inside and outside, double mechanical seals
CRANE- EOT and mono rail hoist

ACHIEVEMENTS
Successfully carried out plant expansion activities in line with SHE standards and Procedure
Received Best performer award during Year of 2003 -2004.




Future Goals

Need to be specialist in Mechanical maintenance in oil refinery

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