Ref. No. : CA - 9222 - (Maintenance and Service - Mechanical – with 29 years in Plastic Industry)

Education

Bachelor of Engineering (Electrical and Electronics Engineering) from JNN College of Engineering Shimoga, Kuvempu University.
Diploma in Electrical Engineering from Karnataka State Technical Board in 1989.
S.S.L.C from Karnataka State Technical Board in 1985.

Skill Sets

Computer Skills:
Operating System : Windows – 95 / 98 / 2000 / XP / VISTA
Programming Languages : Fortran – 77, C, C++
Packages : MS-Office 2007, Tally 9, Excise Software,
Project : Developed a Universal Testing Machine In Turbo C with Hard Ware Interface of Dynolog Systems

Work Experience

Plant Production Incharge
Since Sep 2011
Company Profile: Leading manufacturer of Plastic Molded Furniture, House Hold products, and Agriculture Baskets
Job Profile:
Looking the production and maintenance of 53 Machines Ferromatic Milacron Injection Molding Machine
Maintenance of servo motor injection molding machine from tonnage 100 to 1300 tons. And Blow molding machine 100 stage Parisian controller (moog).
Achievements of targets with less time and quality control and assurance
Process stability of over 200 moulds and documentation of all moulds break down reports maintains reports production data analyzing and development, and done cooling system to developed good cycle time, oil properties.
Getting the power consumption 40% reduction by getting servo motor retro fitment.

Plant Project Engineer
From April 2009 to Sep 2011
Company Profile: One of the leading manufacturers of Plastic Containers.
Job Profile:
Looking after the production and maintenance of PLC based injection molding machine and production
Maintenance of injection molding machine from tonnage 400 to 1200 tones. and Blow moulding machine two layer 30 stage Parisian controller (moog).
Higher productivity increased by 40% break down time reduce to 5% rejection reduce to 2% by efficient cooling system
Organizing ISO 9001 and T U V Certification by maintaining documentation and reporting
Achievements of targets with less time and quality control and assurance
Process stability of over 200 moulds and documentation of all moulds break down reports maintains reports production data analyzing and development

Manager Maintenance
July 2008 - April 2009
S M Equipments
Company Profile: One of the leading manufacturer of Plastic Poultry Equipments And Luggage.
Job Profile:
Looking after the production and maintenance of PLC based injection molding machine and production
Maintenance hydraulic proportional valves, directional valves, logic cartridge valves in all type’s hydraulic circuits.
Principal Responsibilities:
Able to monitor and control Electrical Energy consumption, water & fuel consumption and propose / Implement measures to save the energy.
Able to maintain proper documentation & records for Preventive & Scheduled Maintenance.
Monitor and maintain minimum Essential Spares for all the plant.

Production Manager And Maintenance
From 2007 to 2008
Prima Plastics Ltd
Job Profile:
Looking after the production and maintenance of PLC based injection molding machine and production
Handling wide range of injection molding machine namely L G Cables Korea, Naoua Plastic Metals Italy, Poyuen Plastic Machines China, Ferromatic Milcron India from tonnage 400 to 1200 tones
Higher productivity increased by 32% break down time reduce to 5% rejection reduce to 2%
Organizing ISO 9001 and TUV Certification by maintaining documentation and reporting
Achievements of targets with less time and quality control and assurance
Process stability of over 200 moulds and documentation of all moulds break down reports maintains reports production data analyzing and development

Plant In charge
From 2001 to 2007
R.M. Equipments Pvt Ltd
Job Profile:
Overall In charge of the Furniture manufacturing Plant inclusive of
marketing, Production maintenance and development.
Maintenance of PLC based Injection moulding machines like Ferromatic Milacron, Ionwai, Windsor all above more than 650 tones force, extruders
Maintenance and service of B&R PLC inclusive of amplifier, digital output/ input, analogue output and input, temperature controller cords.
Maintenance hydraulic proportional valves, directional valves, logic cartridge valves in all types hydraulic circuits.
Installation and maintenance of L T, HT panels, capacitor panels
Overview of accounts in tally 9 and excise documents
Controlling of inventory and planning
During this time I did the project of new unit at Cochin and Nagpur plant and entire business setup was under my management

Production, Maintenance Manager
From 1998 to 2001
Prayag Polytech (P) Ltd
Job Profile:
Process development
Production handling
Achievements of targets
Handling of inventory stock
Quality control and assurance
Process stability of different types of plastics like P.P, H.D.P.E., LLDPE, ABS & Compounds
Developments of color master batches, formulation.

Project Engineer
From 1995 to 1998
Prayag Polytech (P) Ltd
Company Profile: Leading manufacturer of Plastic Compound And Masterbatches
Job Profile:
Machinery Handled: Twin screw extruders (ZE60A AND ZE25) from M/s Horrman Berstorff, Germany
Gravimetric feeders of make m/s Brabender Technologie Kg, Germany
Injection moulding machines of make Jon Wai, Taiwan.
Blow Film Machines.
Two roll mill for plastic color matching
Compression moulding machines
Control panels L.T. and H.T
Machine interlocking control panels
Generators up to 500 KVA of make Cummins and caterpillar
PLC Based D/C Drives and A/C drives
M.M.I Programming
Plastic testing equipments
Spectrophotometer of make Minolta, U.S.A

Future Goals

Seeking a challenging career in the area of the project, production & maintenance in a Professional organization.

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