Ref. No. : CA - 14608 - (Maintenance and Service - Mechanical – with 30.1 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from Andhra Polytechnic under Andhra University, Kakinada, Andhra Pradesh

Skill Sets

Blow Moulding
Pet Blow Moulding
Injection Moulding
Water and Carbonated Water Filling
Liquid and Juice (hot) Filling
Pouch Packing
Pneumatic Systems
Hydraulic Systems
Electrical Systems
Compressors
Conveyor Systems
MS Word, Excel

Work Experience

Maintenance Engineer
Since April 2008
Company Profile: Manufacturer of PET preforms and PET bottles 250ml to 5000ml of Water, Soda, Hot Fill Pesticide and Fruit juice
Job Profile:
Create Plant Preventive maintenance procedures
Analize machine break downs and diagnosis faults
Offer technical expertise to maintenance people
Writing Maintenance strategies to help with install and commission guidelines
Monitoring and controlling of maintenance costs
Dealing with emergency repairs
Controlling maintenance tools, stores and equipments
Conducting periodic Inspections
Manage budget for current and future upgrades and replacements
Designing maintenance strategies, procedures and methods
Plan routine maintenance of plant equipment and machines
Develop new strategies in processing to get maximum outputs and minimize wastage
Develop new maintenance procedures to expand machine life time
Schedule and obtain project materiel and manpower
Machines Handled
Golden Eagle 250 tons, Windsor 150 tons,
Sidel, Micro tools and Syam Plast Pet blow moulding machines

Field Service Engineer
June 2002 to March 2008
Company Profile: Manufacturer and service providers of PET Blow Moulding machines, Injection Moulding machines, Extruder Blow Moulding machines, Water and Beverage Filling machines and Pouch Packing machines
Job Profile:
Responding immediately to machine breakdowns, fixed faults on site or arranged for replacement defected parts.
Erection and commissioning of new machinery
Modification of old machines
Making accurate, rapid calculations and providing customers with quotations.
Overseeing inspection and maintenance programs.
Providing support to end users through telephone help line.
Providing technical training programs to staff of our customers.
Keeping senior management informed of all changes in my areas of responsibility.
Ensuring work place safety regulations are met.
Checking and calibrating instruments to make sure they are accurate.
Documentation of service sheet and maintenance reports
Attend to weekly meeting with my superiors and discuss on that week reports
Machines Handled
Pet Blow Moulding
ASB 70DPW, ASB 70 DPH, ASB 50MB.
Nissei ASB - ASB - 250, ASB-650 (NH&EXH), Sidel, Syam Plast, Print Link, Techno Pet, Micro Tools and Sivsu
From 50 ml to 20 lt.
Blow Moulding
Extrusion semi Automatic machine 50 ml - 50 ltrs.
Windsor Single station 500 ml - 5000 ml.
CMP Double station 200 ml - 5000 ml.
Water and Beverages Filling
Hymach, Hilden Sigma Packing and Sivsu
From 250 ml to 20 Lt. Water
250 ml to 2 Lt. Soda and Beverages

Maintenance Technician
Sept 1997 to May 2002
Company Name: Yodeva Plastics Pvt. Ltd.
Company Profile: Manufacturer of HDPE, LLDPE, PP and PVC Bottles and Closures and also biggest suppliers and exporters for P&G, Jhonson & Jhonson etc.
Job Profile:
Attending Machine breakdowns and troubleshooting,
Providing preventive maintenance as per schedule
Maintaining maintenance records
Keep informing to Maintenance Manager about machine breakdowns and preventive maintenance
Attending weekly meetings
Train to junior staff
Co ordinate to production people to improve product quality and quantity
Machines handled
Windsor 50 ml to 5 Lt
Eckou HS150k3 Injection molding Mc. 8 cavity
Eckou Hs 180k3 injection molding Mc. 8 cavity

Production Supervisor
Sept 1994 to April 1997
Company Name: Namita Agro foods Pvt. Ltd
Company Profile: Manufacturer Packaged Drinking Water from 250 ml to 20 Lt and biggest contract filler for Bisleri International Ltd.
Job Profile:
Manpower planning
Process parameter
Attend breakdown of machines
Production scrap and downtime analysis
Daily production report preparation
Involvement in management decision for company purpose

Machines Handled
Pet Blow Moulding
Print Link 250 ml to 5000 ml
Syam Plast 250 ml to 2000ml
Hymech Water filling machine 250 ml to 2000 ml
Cartoon Packing machine

Personal Summary
Over 20 years of experience in troubleshooting , testing, manufacturing and servicing various types of Machines. Highly focused with Pet blow moulding machines, Extruder Blow moulding machines, Injection Moulding Machines, Water filling Machines, Carbonated Water Filling Machines, Pouch packing machines, Liquid filling machines, Compressors, mechanical, electrical, pneumatic and hydraulic systems. Fabrication of machines and modification to required specifications, also focusing on economy, safety, reliability, quality and sustainability. Easy going by nature and able to get along with both work colleagues and senior managers

Future Goals

Develop company along with me

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