• Gender: Male
• Age: 58
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Preferred Country: India, Germany, China, Italy
• Preferred Location: Dubai
• Work Experience: 31.8 Year(s)

Education

Diploma in Plastic Technology from Karnataka Polytechnic, Mangalore affiliated to Karnataka Technical Education Board in 1989.
Diploma in Production Management from ICOLAM, Chennai.
Diploma in TQM and ISO 9000 from IIMT, Chennai.
Diploma in Material Management from IIMT, Chennai in

Skill Sets

IT SKILL SET: MS Word, Excel, Power Point

Training and Seminar Attended:
Attended training program conducted by “Icon –Real Consultant” Riyadh, on understanding and implementation of ISO 9001:2000 Quality Management Systems.
Successfully completed “Internal Quality Auditor” Training program by Icon – real consultant, Riyadh.

Work Experience

Senior Production Engineer
Since April 2009 to till date
Company Profile: Leading Manufacturer and Exporter of wide range uPVC SWR Drainage, High Pressure Pipes and Fittings, Compression Fittings, Crates, Bins, Chairs, etc.
Job Profile:
Supervising the Production Activities Reviewing Process Schedules and Production Order Preparing and Maintaining Production Reports and Personnel Records.
Installation and commissioning of new machine conducting new mould.
Attending troubleshoots of machine and moulds if necessary.
Maintaining documentation, inventory control through computer inventory system.
Maintenance Purview:
Injection Molding Machines: 175 tons to 450 tons from Toshiba, 180 to 650 tones from Jonwai, 220 to 420 tons from Fu Chun Sung from Taiwan and Negri bossi 830 tons from Italy.

Production Manager
From Jun 1996 to Mar 2008
Company Profile: Leading manufacturer and exporter of PVC, CPVC, PPr fittings, pipes and other sanitary ware items.
Joined as Shift In-charge in Jun 96 and rose to the designation of Asst.
Job Profile:
Accountable for Production Planning, Scheduling and Monitoring implementing ISO 9001: 2000 Procedures Conducting Internal Audit During Certification And After Certification.
Maintenance Purview:
Injection molding machines – 125 tons to 750 tones (40 machines) from Zheziang Sound plastic machinery co, China with CNC controller from Japan and Taiwan.
Extrusion: compounding plants-Kolsite(India) PVC plant, Krauss maffei (Germany) CPVC plant, Shen Weida (China) conical twin screw plant, Pipe extrusion plant – CPVC/PVC Krauss Maffei (Germany)
Blow molding: Unimax group (Taiwan)
Bending and Belling machines: IPM (Italy)
Processing materials and products: PVC, CPVC, PP, HIPS, ABS, SAN, HDPE, LDPE, PPr, XLPE handled to produce items as follows:
PVC and CPVC fittings for hot and cold water application, CPVC and PVC items with brass inserts, fittings for sewage.
Sanitary items like toilet seat cover, flush tank and accessories, sink waste, strainer, mirror frames, water filter, float valve ball.
PVC and CPVC pipes for hot and cold water applications.

Production Engineer (Compounding)
From Nov 1994 to Feb 1996
ATV Projects (India) Ltd., TPE division
Company Profile: Manufacturer and exporter of SBS Thermoplastic elastomer, TPE compounds for foot wear, gaskets, etc.
Job Profile:
Accountable for Compounding Plant Project Activities Production Planning, Monitoring and Scheduling, Wastage and Rejection Control Maintaining Production Records.
Maintenance Purview:
Machinery handled: Maris Twin Screw (Italy) SBS Compounding Plant (Italy) – 500 kg/hr 5 lines.

Production Supervisor
From Nov 1993 to Oct 1994
Synergy Polymers Ltd.
Company Profile: Manufacturer of Reinforced Mineral, Glass and Blended PP and Master Batches.
Job Profile:
Responsible for Accomplishing Production Target.
Maintenance Purview: Maris Twin Screw PP Compounding Plant 700kg/hr & 200kg/hr and computerized Gravimetric Feeders (ITI, Italy).

Senior Shift Supervisor
(Quality Control, Later Transferred to Production Department and Promoted)
From Nov 1990 to Oct 1993
Gujarat Polyweave Ltd., Gujarat
Company Profile: Manufacturer of 100% export oriented PP and HDPE woven sack products and block bottom valve bags.
Job Profile:
Handling production activities trouble shootings conducting on line inspection and testing as per the standards.
Maintaining daily production and quality records.
Maintenance Purview:
Machinery: Windmoller (Germany) Tape and Lamination Plants.
Quality Instruments: Zwick Universal Tester, MFI Tester & Weathering Tester.

Trainee Supervisor
From Jan 1990 to Oct 1990
Ashofarohar Engg. Pvt. Ltd.
Company Profile: Manufacturer of PVC flexible pipes and cable compounds.
Areas of Expertise:
Production Planning & Control:
Planning the production activities and implementing plans with a view to ensure timely accomplishment of production targets within the cost parameters.
Preparing & maintaining entire production related reports to apprise the management.
Implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.
Quality Assurance:
Implementing quality systems / procedures in the organization to reduce rejections.
Monitoring adherence to quality systems and comply with ISO 9000:2008 & TS16949 standards and maintaining requisite documents.
Process Enhancement:
Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems.
Implementing competitive methodologies.
Reviewing the operational practices, identify the areas of obstruction/ quality failures and work on system and process changes for qualitative improvement/ energy conservation.
People Management:
Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operations.
Delegating work schedules for smooth functioning of operations & leading people working at all level in an organization.

Future Goals

to make a challenging career in prestigious company where opportunity is based on skills & contribution.