Ref. No. : CA - 20731 - (Maintenance and Service - Mechanical – with 19.5 years in Plastic Industry)

Education

Diploma In Electrical & Electronics Engineering From Adhiparasakthi Polytechnic College. Melmaruvathur, in 2005 with 85%

H.S.C. From Government High.Sec School,
karunguzhi in 2003 with 68%

Skill Sets

Excellent exposure in Team co-ordination and team work.
Excellent exposure to MS Office Applications – Excel, Word & PowerPoint.
Working knowledge in preparing daily, weekly and monthly reports.
Quick to learn new things
Goal Oriented & Self Confident
Ability to work under pressurized environment & Meet the deadlines
Good analytical / Supervisory and Man management skills.
Well versed in MS Office Packages MS Word / MS Excel  / Documentation process.

Work Experience

Maintenance Senior Engineer
Since Jul 2015
Company Profile: Is a leading Manufacturer of Automobile Plastic and Rubber components manufacture. We had Plastic injection moulding Machine of Hyundai, L&T makes ranges from 85T to 650T and rubber injection moulding machine of youngshin makes range from 100T to 400T. Our Products Supplying to Hyundai, Ford,…etc
Job Profile:
Having Experience in Plastic injection moulding machines, Robots, EOT Crane, Mold temperature controller, Hot runner controller, Gensets, Transformers, Cooling tower, chiller, Air compressor, Centralized conveying system…etc
Good knowledge in problem Solving Techniques in injection moulding machine.
Minimize the Breakdown Maintenance.
Planning of day to day Maintenance Activity of man power, preventive maintenance,
Our team Planned to achieve Zero breakdown maintenance by continual improvement.
Trouble shooting & analyzing of Machines and Electrical circuits
Responsible for reducing EB & spare cost and Improving Power factor.
Responsible for KAIZEN, Continual Improvement activities.
Breakdown analysis for each and every breakdown
Reduce the downtime by taking temporary solution at critical condition.
Spare Parts planning. Planning of break down, Preventive and Predictive maintenance.
Maintenance documentation reporting to our corporate maintenance team.
Planning and Execution of Preventive and break down maintenance of Plastic Injection molding Machines.
Spare Parts consumption and Break down analysis.
Cost saving through spare parts in-house mfg. and indigenization
Calculations of MTTR and MTBF, analyzing Repeated Break downs, Preventive Maintenance and developing new facilities to minimize spare parts consumption, down time and increase the frequency of Preventive Maintenance.

Maintenance Engineer
July 2011 To June 2015
Company Profile : Manufacturer of Mobile phone electronic parts
Job Profile : 
Troubleshooting and Maintenance of Injection molding machines like Engel, sumi¬tomo, Kraussmaffei, fanuc, Ferromatic
Troubleshooting and Maintenance of robotics like ABB, Fanuc, ERC, yushin..
ABB robot trouble shooting, programming and maintenance of S4C,S4C+ and IRC5 ver¬sions…
System creation for S4C, S4C+ and IRC5 controllers.
Cycle time reduction/optimization by modify the End effectors, gripper& jigs…
Trouble shooting and maintenance of Punching and PLC based machines.
Preparation of Skill matrix of JE’s and further plan to improve them.
Breakdown analysis done through Systematic analysis on top5 breakdown of every week.
Doing Kaizen’s against breakdowns, cost reduction and safety
Monitor the TBM schedule and make the planning against it like material, M/C.
Spare management against the allotted budget.
New projects, Installation and Commissioning of Robots & machines…
Maintenance and Trouble shooting of Automated Centralized material feeding sys¬tem (MOTAN- control)
Maintenance and troubleshooting of Foil Feeder unit, Automated Tray Server, MTC & HRS Controllers.
Preparation and implementation of Preventive maintenance  Activities
Prepare the Trouble shooting guide for the Major breakdowns.
Maintenance of machine history card and Breakdown records through arrow system and ISO Documents

Maintenance Engineer
Nov 2008 To Feb 2011 
Company Name : A-one products &Bottlers Ltd.
Company Profile : one of the leading preforms& bottles manufacturer in Tanzania (east Africa).Also we are filling water &juice Selling bottles. Also we are manufacturing Thermoforming sheets, cups pp & cups  pet and Buckets, jerry cans, lids etc. 
Job Profile : 
To issue monthly maintenance to the compressors of air dryers, oil filters & servicing. 
To obtain maximum output without any breakdown.
Dealed with compressors like.
Boge compressor (Germany )of 30 bar high pressure out put with 110kw capacity 
Atlas copco compressors ,hengda compressors 
Monthly maintenance of entire pet division of perform Injection & Blow moulding machines of Mega series and Hitachi, machinery (300 to 1200T).
Maintenance of extruders & grinding machinery 
Regular check ups of reverse osmosis plant in which entire operation in automatically operated by electromagnetic valves.
Maintenance of acepack(South Africa) automatic packing machine.
Maintaining and preventive measures to avoid shocks and short circuits in the panels 
Looking after 1600kva transformer of step down and maintained by switch gears tripping techniques which is entirely build by company named abb. 
Good knowledge on implementation of bus routing technology & air circuit breakers 

Assistant engineer
Oct 2007 To Nov 2008
Company Name : Formulated polymers ltd, Chennai.
Job Profile : 
to maintain machines breakdowns &machine maintenance 
to  maintain LT&HT control pannel& Acb pannel
implementing & trouble shooting of servo drives & induction motors of Toshiba  
dealing with the maintenance of compressors & cooling towers 
maintaining temperature controllers & sensors in order to maintain pressure & temp for quality output 
dealed with  the machines  of extruder 
Jagmohan series (india) :extrusion blow moulding
Ardor (Taiwan): extruders
Fong kee machinery (France): extrusion blow moulding
Toshiba (japan): 375kw extruder

Technician Elecrical & electronics
June 2005 To Sep 2007
Company Name : Southern Auto Castings Pvt Ltd, Gummidipoondi.
Job Profile : 
Trouble shooting and maintenance in pillar make Induction Furnace.
Handling the shift breakdowns and Maintain the history card updates
Trouble shooting and maintenance in sequential Conyor panel&Interlocking System.
Trouble Shooting and maintenance in ELGI Make 25 Kw, 50 Kw,75 Kw Screw Compressure.
Trouble shooting and maintenance in PLC Siemens Simatic S7 200 Based ASPA Moulding Machine.
Trouble Shooting and maintenance in PLC Siemens Simatics S7 300high Pressure Moulding Machines Make Disa.
Maintain the machine history card
Preventive maintenance of machine and its accessories
Maintaining 5S in Machine area and Store
Spare management system.

Machine  Handled (injection molding)
Hyundai (electrical &Hydraulic machines - 150T to 650T)
L&T (Hydraulic machines – 85T to 250 T)
Engel (Hydraulic machines 40 T to 275 T  )
Krauss Maffei (Hydraulic machines - 150 T , 250 T)
Ferromatic Milacron ( electrical &Hydraulic machines - 200T to 350T)
Fanuc (All Electric Type  - 100 T to 150T )
Sumitomo(All Electric Type  - 100 T to 180T )

Machine  Handled (blow molding)
Mega Machinary Co. China.  Model No: MG 880,MG900,MG SS4500,
MG E2500, MG SA4.
MEga Machinary Co. China.  Model No:  MG 90(5 GALLON)

Robot Handled
3 Axis -- Yushin, Engel, Witt Mann,
6 Axis – ABB

Future Goals

To find a challenging position to meet my competencies, capabilities, skills, education with 10+ years of experience. To increase the shareholder value and maximizing profit by improving the operational efficiencies and maximum utilization for the available resources.

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