Ref. No. : CA - 26014 - (Maintenance and Service - Mechanical – with 12.5 years in Plastic Industry)

Education

B.E.(Mech) From RCERT, RTMNU in 2010 with 59%

12th From KPS, Nadwan, B.R. in 2003 with 57%

10th From SSM, Amlohri, M.P. in 2001 with 55%

Skill Sets

Experience as a Mechanical Maintenance Engineer of Static and Rotating equipment in Petrochemical, Oil & Gas, Refinary & Cement Plant Industry

Mechanical Maintenance Engineer for Industrial Static & Rotating Equipment's (Turbine, Pump, Heat Exchanger, Valve)

Plant Design Manufacturing System and AutoCAD 2007 for designing works.
Process Plant Designing

Work Experience

Mechanical Maintenance Engineer
July 2014 to June 2017
Company Profile: Offering Services in Oil & Gas, Petroleum, Power Plant Industries
Job Profile:
Planning and executing of all Equipment's Erection & Commissioning and Maintenance. Maintenance of all Rotary & Static Equipment's. 

Maintenance Activities for rotating equipment's: 
Installation, Commissioning, major Overhauling, Preventive, predictive, Break down and shutdown maintenance and trouble shooting of all types of Rotating Equipment's (Pumps, compressors, steam and Gas turbines, Gear boxes, Blowers & Fans, Agitators, Centrifuges).
Hot & Cold Alignment for all rotating equipment's by using Laser alignment kit (Opt align smart) Reverse dial and Rim & Face Dial Indicator method. 
Reading & Understanding of all P&ID, Technical Drawings & Vibration Data Collection Analysis.
Implementation and Data collection of Reliable Centred Maintenance (RCM).
Training given to the New Employees about Turbo Machineries& Plant Equipments
Hand Experience on Bucket elevator, Conveyors, Vibrating screen and spherodizer Granulators in Fertiliser plant and petrochemical plant.
Worked about Pump Performance test calculation curve match with Industrial curve.
Experienced in installation  and servicing of liquid film seal and Dry gas seal
Erection & Commissioning of Pumps in Construction with using of Dumpy level, Theodolite, plum and Water tube for Elevation transfer as per National Survey Data.
Hand experience in Overhauling of rotary valves and motorised valves.
SNYDER switch over special valve for Coke cutting in refinery plants.
Pump compressor and Turbine Erection, Commissioning and Maintenance Experience.

Maintenance Activities for static equipment's: 
General maintenance of Static equipment's (Shell & Tube heat exchangers, Fin Fan coolers, Valves, Columns, vessels, Reactors, Tanks and pipe lines).
Hydraulic/Pneumatic Testing of valves, PSV, Vessels, Exchangers and Pipe.
Maintenance and servicing of all types of Valves, Steam traps and valve actuators and Calibrated as per Manufacture Requirements.
Maintenance and servicing of Boilers, Heat exchangers, Vessels, Reactors, columns internals, Cooling Towers, Fin-Fan Coolers, Filters and Storage tanks
Loading & Unloading of O-xylene, Benzene, Diesel and Furnace oil with Railway Wagons and Lorry Tankers as per Safety Precautions. 
Towers, Columns and Tray fixing - Mixed bed, lift check tray, sieve trays (2, 4, 8 passes) and alignment and fabrication working knowledge about column TSR.
Knowledge about Storage Tank Base elevation calculation update, as per National Survey Data

General workshop maintenance activities:
Good knowledge in Gas cutting & welding, All Machine shop Machineries like. (Lathe, Drilling, Milling, Grinding surface grinding) and all types of Field instruments.
Assist with Heavy Equipment and Riggers for carrying the material and equipment's
Fabrication knowledge about Mitter bends and cut bag calculation.
Knowledge and worked about NDT and working of UT, MT, RT, DP tests
Thickness measurement of Pipe lines and Vessels with Ultrasonic thickness Gauge
Column tray fixing and alignment working knowledge about column TSR.

Maintain records related for equipment's and safety:
Spare parts Management Using Maximo and SAP software’s.
Strongly adhere to SHEMS & TPM policies and Procedures.
Documentation of Equipment Maintenance History records, Spare part consumption, yearly Budgeting of maintenance cost, Plant down time calculation and Technicians time sheets
Planning the jobs, arranging work permits and other department assistance 
Conducting Toolbox meetings, drafting Standard Maintenance procedures, Critical Task analysis and Job safety analysis, and Hazard studies
SMP-Standard Maintenance Procedure taken for Hourly based Equipment's
Co- ordinating with other departments for scheduling and execution of work.
Well versed with reading and understanding of P&I diagrams and equipment manuals
Preparation of  failure reports and major overhauling reports
Knowledge about SCADA system – Supervisory control and Data Accusation

Construction Engineer (Piping)
Apr 2012 to Jun 2014
Company Profile: It's Construction Company, provide installation & Commissioning, Erection, Fabrication Works.
Job Profile:
Planning, Executing and Fabricating all piping works and piping equipment's and its welding works and testing
To execute overall on plot piping fabrication and erection works include identification of materials, coordination for the qualification of welders, inspection of site as per isometric, GAD and P&ID, fabrication of pipe spool, organize inspection of welding, coordination for the NDT, installation of piping, preparation of as built drawing and test pack, preparation of mechanical punch list, hydro testing, Flange Management and box up activities as per applicable codes, procedure and standards.
To assist pre commissioning and commissioning activities of piping systems completed include flange joint leak test, air flushing, water flushing, nitrogen purging etc.
To coordinate for the shutdown activities of Off plot and On plot tie in piping works include shut down plan preparation, man power, machinery, shut down materials and equipment estimation, coordination for the Permit To Work procedure with client, coordination for the site preparation etc
Preparation of construction method statements and procedures like procedures for fabrication of piping, installation and testing of piping and structure’s, installation of equipments etc
To liaise with engineering team for the completion of approved construction (AFC) drawing and ensure complete transmittal of the same in to site
To check the Bill of Material (Material Take Off) as per drawing for ensuring requirements are realistically quantified as per scope and budget and follow up the delivery of the project/construction materials
To liaise with procurement and material management team to ensure the project piping material delivery are in time as per planned schedule to site
Liaising with engineering (design team) to ensure deliverable like project materials and equipments meet construction requirements
Identify material specification, inspection requirements and organizes for stage inspection as required
To study the vendor manuals for monitoring the materials delivery and ensuring all inspection of material/equipment as per vendor specification
To coordinate for the installation, stringing, lowering, testing, commissioning activities of 25 KM PE lined pipe line from Amal to Alburj Fields
To coordinate for the installation of Mechanical static and rotary equipment's like vessels, pumps, blower, compressors, turbines, organizing vendor arrival to the site at the time of commissioning, coordination for the commissioning activities with vendors etc.
Conduct daily meeting for the progress and concern related to the works with Civil, Electrical, Instrumentation and Commissioning discipline head, participate weekly meeting with client.
Preparation of different types of work permits for the mechanical activities, attend the Permit To Work training classes, identify and control the hazards, site visit with client, preparation for site audit etc

Equipment's Handled:
Pumps:
Single and Multistage centrifugal pumps with different material of construction.
Positive displacement pumps(plunger, Gear, Screw, Lobe and Diaphragm pumps)
High pressure Boiler feed water pumps and fuel injection pumps 
Axial flow propeller pumps, Vertical turbine type pumps
Make: Sulzer, Goulds, KSB, Bayron Jackson, Ebara, Lawrance, and IR.

Compressors:
Single and Multistage centrifugal compressors Horizontal and Vertical split(Barrel type) compressors(Make: Elliott, Mitsubishi Ingersoll Rand, Hitachi, Demag, Nuovopignone)
Axial flow centrifugal compressors (Make: Siemens Used in 135MW Gas turbines)
Screw and Lobe Compressors (Make: HOWDEN, ATLAS CAPCO)
Reciprocating compressors (Make: Joy, Khoshala Cripple, Chigco Pneumatics)

Turbines:
Steam turbines single and multistage Condensing, Extraction, and Back pressures  steam turbines Capacity from 35Hp to 25 MW with different types of Governing system (Make: Murray, Elliott, Shanghai Turbine Works, Worthington, Terry)
Gas turbines capacity 135MW (Make: Siemens, Centaur 40 Solar gas turbine)

Gas & Diesel Engine:
Hourly Based Maintenance of Gas engines - ET, DDS Tools used for Periodical testing and Overhauling Depend upon the Hours, (Make: Caterpillar, Waukesha, GMWA –Cooper Bessemer)
Hourly Based Maintenance of Diesel Engine – Overhauling the Engine. Time Based Maintenance.(Make: Caterpillar, Kirloskar, Cummins, Leyland)

Centrifuges, Blowers and Fans:
ID and FD fans, FD and ID Fin fans, Cooling tower fans and Lobe Blowers
Pusher, Basket and Horizontal split Screw type centrifuges (make: SULZER)

Other Rotating Equipments and Alignments:
Top and Bottom entry Agitators mounted in High pr Reactors, tanks, crystallizers 
Gear Drives (Spur, Helical, Double helical, Worm and Spiral Bevel type Gears)
Conveyors (Belt, Screw and Chain conveyors) 
Rim and Face, Reverse dial Graphical & Analytical method and laser alignment.

Condition Monitoring and Vibration analysis:
Vibration data collection and analysis with IRD 880, CSI – 2130, Adash DDS 2000, Entek IRD Odyssey Software
DP and UT test to find cracks in Mechanical parts and welding joints
Thickness measurement of Pipe lines and Vessels with Ultrasonic thickness Gauge

Future Goals

Growth

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