• Gender: Male
• Age: 40
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.4 Year(s)

Education

Post Diploma in Machine Maintenance From (CIPET), Ahmadabad, in 2006

Diploma in Mechanical Engineering From Government Polytechnic Azamgarh (U.P), in 2005

12th From U.P. Board, in 2001

10th From U.P. Board, in 1999

Skill Sets

An excellent team leader and motivator.
Excellent co-ordination and communication skill.
Maintain positive and healthy environment around me.

Work Experience

Senior Engineer - Maintenance
Since Jul 2011
Company Profile: Manufacturer of digital data storage devices.
Job Profile:
Major role in handling molding maintenance / troubleshooting procedures for reducing the down time and increasing the reliability of Hybrid and Electric type Injection Molding Machine (JSW, Netstal and Sumitomo).
Working as STF (Special Task Force) and responsible for major breakdowns & major works (like as Tie-bar changing, Bush-pin changing, and Load balancing etc.)
To continuously work towards minimizing machine breakdown. Analyzing breakdown trend and taking necessary corrective and preventive action based on breakdown analysis.
Routine maintenance in continuous running machines (check out leakages, noise level, vibration and temperature of equipment's).
Responsible for maintaining & repairing spare parts or equipment (like as cylinder, valve, gear-box, rotary actuator, motor, pump and MTC etc.) In the day to day working.
To ensure availability of critical spares.
Co-ordination with various departments for smooth functioning of the equipment by the feedback and suggestions from them.
To maintain all necessary records as per quality system procedure.
Internal training to the plant operation staff as and when required

Assistant Engineer (Maintenance)
Dec 2008 to Jun 2011
Company Profile: Manufacturer of Industrial Packaging, Automotive Components & Matting
Job Profile:
Hand on experience of Hydraulic type Injection Molding Machine (Electronica and Demag) for the production of HDPE container cap.
Experience of Plastic Extrusion Machine (Archana Extrusion) for the production of HDPE Pipe (20 mm 100 mm OD).
Experience of Continuous Parison Single Station Type Extrusion Blow Molding Machine (Jagmohan) for the production of HDPE container.
Worked on Air-compressor, DG sets, Ciller Unit, Boiler, cooling tower, Conveyor and Pump etc.
Effective utilization of contract workers and company staff in routine for overall shift production and operational maintenance on daily basis.
Knowledge of injection molding process and parameters setting.
Shot monitoring, calculation and line documentation.
To maintain stock of critical spare parts.
Finding faults and rectifying or arranging for replacements.

Associate Engineer - Maintenance
Aug 2006 to Nov 2008
Company Name: Shriram Piston & Ring Ltd.
Job Profile:
Major role in maintenance / troubleshooting of Hydraulic based Gravity type Die Casting Machines (casting of aluminium pistons).
Worked on Induction Furnaces, Ageing Furnaces, Holding Furnaces, EOT crane, Shot Blasting and Debarring machine etc.
Implementation for reducing machinery downtime to minimum for ensuring smooth operations.
Finding faults and rectifying or arranging for replacements.
Material arrangement and Spare Parts inventory control.
Making drawing of spare-parts and getting repair done from tool-room or contactors.
To participate in TPM (Total Productive Maintenance) activities for the circle.
Monitoring discipline on the shop floor for an accident-free and safe work culture.
Planning, implementation & monitoring of assigned improvement projects.
Documentation of maintenance works like as Log-book, PM Check sheet & worked on SAP (System Application & Products in data processing).

Achievements:
Best employee of the month awarded by the HOD. (Current company)
First time repairing of chuck cylinders and ball reducer. (Current company)
Was able to eliminate machine failures to the minimum possibilities. (Previous company)
Mostly all type of piston design changed with same design for hydraulic cylinder parts interchangeability. (Shriram Piston & Rings Ltd.)

Technical Training's:
Three months PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) training from DUCAT Greater Noida.
Three days training on Hydraulic System.
One day training attended on Safety and first Aid.
One day training attended on Ideal Behavior.

Highlights:
Experience in Maintenance
Injection Molding Machine (Hydraulic, Hybrid and Electric type)
Plastic Extrusion (HDPE Pipe)
Extrusion Blow Molding (HDPE containers)
Die Casting Machine (Gravity Type)
Hydraulic and Pneumatic system
Electrical Maintenance for fault finding and
repairs
Analysis of Machine failures, Rejection control and perational analysis
Installation and Commissioning of equipment
Knowledge of Conveyors, EOT cranes, Furnaces, and Shot blasting, etc.
Knowledge of 6’S, TPM, Kaizen, and Poka-Yoke
Documentation of Maintenance works, Improvement of MTTR, MTBF and OEE
Repairing (like as cylinder, valve, gear-box, rotary actuator, motor, pump and MTC etc.
PLC (Allen Bradley) and SCADA (wonder ware in touch)
Utility Maintenance (Air-compressor, DG sets, Chiller Unit, Boiler and Cooling tower)

Future Goals

Seeking a challenging job in a field of maintenance where I can give my best performance and skills for improvement of organization and self by learning new skills and enhancing my knowledge.