• Gender: Male
• Age: 43
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  550000 /Annum
• Expected Gross Salary: INR  700000 /Annum
• Preferred Country: India, Australia, Canada, Germany, New Zealand, Nigeria, Singapore
• Notice Period: 30  Days
• Work Experience: 19.5 Year(s)

Education

B.Tech. (Mechanical) From S.K. Institute Of Technology, Srikalahastri. (JNTU)
Diploma In Mechanical Engineering From Andhra Polytechnic, Nellore.

Skill Sets

Having excellant knowledge on Hydraulics to deal with the Machine maintenance.
Project Management Skills
Tool Management.
Green belt in six sigma

Work Experience

Sr. Engineer - Maintenance/ Production/ Project Management
Since Aug. 2005
Company Profile: Manufacturers and Exporters of Industrial and Automotive Batteries.
Accountabilities:
Operations & Maintainence
Scheduling and planning predictive, preventive and breakdown maintenance of equipments during operation cycle and major overhauling in different equipments, maintaining quality and safety.
Proactively identifying areas of obstruction / breakdowns and taking corrective steps to rectify the equipments through application of troubleshooting tools.
Implementing additional safety or operational circuits to ensure compliance of safe and sound technical practices for the smooth functioning of the plant.
Conducting tests & inspections to ensure operational effectiveness of plant & utilities; planning & effectuating maintenance schedules for equipments.
Identifying the MTTR, MTBF for the critical equipment and taking steps to maintain at optimum level
Spares Management:
Optimising the maintainence of the spares and sub assemblies to reduce the inventory cost.
Preparing and displaying the possible sub assemblies to reduce down time and searching time.
Designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the spare parts thereby establishing the quality & quantity limits.
Executing techniques/measures and modifications to achieve substantial reduction in O&M Expenditures to work within the budget.
Overseeing the procurement of indigenization and in-house manufacturing spares through preparation of drawings and quality specifications.
Project Management:
Conducting cross-functional meeting on finalization of Projects
Preparing the BOM’s, finalizing the technical specifications to bring greater cost efficiency levels & energy/ power reductions.
Monitoring project planning, scheduling, cost evaluation, techno-commercial negotiations with vendors, preparation of approval, material procurement and execution of the project.
Spearheading project activities involving working out various requirements and monitoring overall project operations for ensuring timely completion.
Handling the SITG Project on drives in the Plant.
Overseeing contractor selection, scope definition & verification and resource planning.
Installation & Commissioning:
Anchoring & planning erection & commissioning for various equipments and machinery (Injection Molding machines, injection molding molds and utilities etc.,)
Installing and commissioning as well as conducting tests & inspections to ensure operational effectiveness of systems; planning & effectuating maintenance plans for machines and equipments.
Team Management:
Supervising and monitoring the performance level of the Maintenance staff for ensuring superior customer service and accomplishment of service targets.
Coordinating or the identification of training needs of employees for upgrading their technical skills.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst the team.
Improving the asset management by injecting the Continuous Improvement Programme Culture among the employees through suggestions and KAIZEN.
Notable Credits:
Successfully accomplished the major assignments:
Hydraulics Project: Eliminated the hydraulics related break down and oil leakages, reduced oil consumption and increased heat exchanger capacity.
Oil Consumption Reduction by Design modification of hydraulic system.
Facilitated the cycle time reduction of equipment through automate of activities
Effectively planned yearly 21 machines (IMMC) preventive maintenance schedule and spares.
Achieved Automatic reorder level for Min stock items with help of ERP people
Dexterously made subassemblies displaying with identification tags to reduce searching time
Bagged the Six Sigma Green Belt Certificate.

Future Goals

Getting the full knowledge on plastics.
Seeking assignments in Operations & Maintainence / Project Management with an organisation of high repute.