Ref. No. : CA - 16247 - (Designer & Product Developer – with 18.4 years in Plastic Industry)

Education

Diploma in Computer Integrated Manufacturing from IGNOU, New Delhi with 75%

Diploma in Tool and Die Making from G T & T C, Bangalore with 75%

S.S.L.C. from State Board of Secondary education, S.A.C.E.S Bangalore with 85%

Skill Sets

Computer proficiency:
Creo 2.0 &Pro-e Wildfire
(Solid Modeling, Sheet Metal, Assembly, Detailing, Hose routings, cabling)
Wind-chill, Pro-Intralink
AutoCAD & AutoCAD Mechanical Desktop
 Apriori

Work Experience

Senior Project Engineer
Since July 2014
Company Profile: Provides products, services and solutions that enhance our customers’ energy efficiency, productivity and operations. 
Job Profile:
Creating concepts for new product development.
Generating concepts for packaging & system integration.
Design component mounting mechanisms and optimize to meet design considerations and requirements 
Test Rig Design
Support on & proto build & 3D printing & Hands on pressure testing of fittings
Appropriate hardware & fittings selection to meet quality & reliability requirements
CAD and Wind-chill support for all design related activities & Bom creation
QC & Releasing drawings to production through Wind-chill
Support on Process planning and development & supply chain management activities
Support on SBU and global environments to achieve project Goals

Project Details
TK Marine Controlled Atmosphere NPD–Mechanical system integration with minimal changes to the current reefer unit
Quality check of drawings & updating drawing standards & checklists
Support on DFMEA of Temperature Sensor & Fitting & Hose Project.
Support on DVPR & IDR of projects.
Team management and team building activities.
Received quote from global vendors for different components & proto build and successful in getting free samples which helped for proto build
Re-design the current reefer unit to accommodate receiver tank along with MCC which is common for all options and can be used globally.
Saved 10$ on a fitting by modifying the strategy
Estimation of part cost through Apriori & negotiating with Vendors.
Delivered CA system design for intermodal expo with limited resource and aggressive timeline (Key business requirement)
Heated box enclosure design for specific IP rating (IP 55) 
Accommodation of Mechanical ,Electrical components, Mounting brackets inside the enclosure & routing of cables for these components 
Mechanical design integration with Stringent quality & reliability requirements (Marine requirements)

Responsibilities Handled: 
Machine Designing support for Atlas Copco Borewell Drilling M/c.
Design support of microwave components for space technologies (comm. satellites)
Maintaining quality of the drawings so that no defects found from customers & getting appreciation from customers
Leading teams to deliver projects with quality, time & cost effectiveness.
Good in project management
Award for Best Performance & Customer Appreciation for the year 2009 & 2010
Knowledge of Press tools, Injection moulds, Jigs and Fixtures, Assembly Tools
Material procurement, Man power handling, Process planning
Inspection, Quality controlling and Trouble shooting.
Documentation & Process Following in Handling Projects.
Support on Reverse Engineering. & Quality & Reliability projects.
Experience in direct interaction and co-ordination with customer and vendors.
Excellent relationship management in cross-functional teams with strong analytical, problem solving & organizational abilities.
Organizing the workflow through project schedules and delegation to team members.
Implementation of Geometrical Dimensioning & Tolerance.
Leadership qualities.
BOM creations & Process planning
Study the manufacturing aspects of the product
Creation and sharing of weekly status reports and conference calls with clients.
Handled a Team of five people for two years in Harita TVS Technologies Pvt Ltd.
Handled a Team of three people for two years in WIPRO Technologies Pvt Ltd.
Played a key role in support of  TK Marine Controlled Atmosphere project
President Award for Q & R project Team (Contribution as a Team member) 

Main Projects Handled in Ingersoll-Rand India Pvt Ltd:
Project- 1
Project: TK Marine Controlled Atmosphere NPD – Mechanical system integration, Packaging
Customer: Thermoking
Tools: Creo, Pro-e, Wind-chill, Apriori
Description: CAD and Wind-chill support for all design related activities & Bom creation The project involved the design of Mechanical system integration with minimal changes to the current reefer unit.


Project Engineer
July 2011 to July 2014
Company Profile: They offers information technology products and services
Job Profile:
Redesign of oncology Machines for RoHS compliance.
Handling the CAD team & CAD deliverables.
CAD support for ECN creations and their executions.
Modeling & detailing in Pro-e. Recreations of drawings in AutoCAD.
Wind-chill Activities.
Creation of 3D models & drawings for Maintenance fixtures.
ECN planning & Process planning in SAP environments like NWBC etc.
To run Where used & perform costing & Disposition Analysis in SAP.
Creation of templates & checklists.
ECN creation , control, follow up & execution of workflow through SAP
Organizing the workflow through project schedules and delegation to team members.
Troubleshooting VPN issues, Citrix and installing SAP software’s.

Project Details:
RoHS & Non RoHS classification for the complete product.
Creation of  harness and schematic drawings for Electrical team.
Creation of battery compartment for batteries.
Concept development for reduction in cost on Packaging for telecommunication products.
Product shall be checked for RoHS compliance & Analysis of Data.
Accessing MFG website for gathering RoHS info. Technical data sheets. Etc.
Contacting vendor through Email or over phone for obtaining COC.
Proposed equivalent components or replacement & implement changes as Engineering Change request.
Trigger ECN’s for non RoHS compliance parts.
Creation of CAD models & Drawings for Maintenance fixture.
Follow up of ECN and releasing the drawings for production.
Create & release new document version.
Make the oncology product compliance.
Team management and team building activities

Main Projects Handled in WIPRO Technologies Ltd:
Project- 1
Project:  RoHS Compliance for Computer Peripheral Product
Customer: Varian Oncology Systems Pvt ltd
Tools: Pro-e & Wind-chill, Auto-Cad. SAP NWBC, SAP Net Weaver, 
Role: Responsibility of Handling CAD team and deliverables
Description:  The projects involved conversion of Non RoHS to RoHS compliance status. Creating ECN’s and Providing CAD support to client. Creating maintenance drawings. Applying GD & T on drawings. Creating redlines and raising ECN through SAP.
Releasing Drawings to production. It involved finding the disparity between SAP Bom and Drawing Bom and updating the BOM. Analysis of data for different components. Recreation of drawings in AutoCAD and Pro-e. Planning of ECN’s. Handling the team of three people and managing team and responsible for CAD deliverables. Quality check of drawings.

Project- 2
Project: Diebold India Rural Terminal
Customer: Diebold India Pvt Ltd
Tools: Pro-e & Wind-chill, Auto-Cad.  
Role: Responsibility of Handling Battery compartment and cable drawings for electrical team.
Description: The project involved the design of battery compartment part detailing. Creation of schematic drawings and cable drawings for the electrical team. Creating part drawings. Applying GD & T on drawings. Releasing Drawings to production. Quality check of drawings.


Lead Design Engineer
June 2010 to July 2011
Company Name: NKE Electronics & Communication  PVT LTD.                                      
Company Profile: As a REP House we represent global majors pursuing technology endeavors in Electronic Warfare, Radar & Satellite Communication vertical. Our customers are in Space, Aerospace and Defense. 
Job Profile:
Creating Interface Customer Drawing for COMDEV SPACE, Cambridge Canada.
Design support of microwave components for space technologies (comm...satellites)
Designing, modeling and detailing of Base plates, Circulators, Brackets, Ground Supporting equipment, Shipping Fixtures Etc.
Creating Manufacturing drawings  with GD&T, Weld Symbols & Assembly drawings,
Releasing of Drawings with zero defects for Production with Approval of Production Engineer.
BOM creations & Process planning
Project done:
Layout Creation (Interface Customer Drawing) Ku-Im ux Ka-Band , K-omux ,Etc
Creating Ground Support Equipment for all types of Layouts.
Base plate & Shipping Fixtures Designing assembly & Drawing
Designing of Brackets for all types of layout depending upon the application.
BOM creation & Process planning

Main Projects Handled in NKE Electronics & Communication Pvt Ltd:-
Project- 1
Project:  Ku-Imux Layout
Customer: COMDEV, Canada
Tools: Pro-e & Wind-chill.
Role:  Designing of layout as per the block diagram, Creating Customer Interface Drawing, Cabling, Assembly, Detailing and Wind-chill work.
Description: The projects involved Assembly & sub assembly drawings, applying GD & T on drawings, Releasing Drawings to production. It also involved in creating Ground Supporting Equipment assembly & shipping Fixtures & Designing of Brackets

Project- 2
Project: K-omux, Ka-band Ki-mux, Ci-mux, Conet Etc
Customer: COMDEV, Canada
Tools: Pro-e & Wind-chill.
Role: Designing of Brackets & GSE Assembly, Base plates, Shipping Fixtures. Detailing and Wind-chill work.
Description: The projects involved Assembly & sub assembly drawings, applying GD 
& T on drawings, Releasing Drawings to production. It also involved in creating Ground Supporting Equipment assembly & shipping Fixtures & Designing of Brackets, Implementing Redlines. Quality Check Etc.


Lead Design Engineer & Team Leader
October 2007 to June 2010
Company Name: TVS-E Technologies Ltd.Bangalore
Company Profile: A Service Provider of Electrical Cables & Wires, Cable Assembly, SystemC TLM Development, SystemC Test Case Suites
Job Profile:
Designing, modeling and detailing of machine drawings for Atlas Copco.
Creating Weldments drawings & Application of GD&T, welding symbols for drawings.
Handled a team of Four people for two years
Designing & detailing of Brackets & fixtures
Creating assemblies for installation drawings
Hose routings for installation drawings
Releasing of Drawings with zero defects for Production 
BOM creations & Process planning

Project done: 
Copper Head Projects
Tier 4 projects
Tower weldment drawings
Fixture assembly & Drawing
Dust Collector for Atlas Copco Bore well Drilling M/c.
Comp. To Rec. Piping For Atlas Copco Borewell Drilling M/c.
Tower Installation for TH60 & RD20 Machines.
Tower piping, mainframe, pp base assemblies for PV251 m/c

Main Projects Handled in TVS-E Technologies Ltd:-
Project- 1
Project: Copper Head project (PV230)
Customer:  Atlas Copco.
Tools: Pro-e & Pro Intralink.
Role: Modeling, Assembly, Detailing and Intralink work.
Description: The projects involved tower weldment drawings, applying GD &T on Drawings Exposure to application of different components.

Project- 2
Project: Tower Piping
Customer:  Atlas Copco
Tools: Pro-e & Pro Intralink.
Role: Modeling, Detailing and pro Intralink work.
Description: The project involved hydraulic piping to different parts of machine for Particular operations and creating of installation drawing for tower assembly which Main frame, power pack base, towers are used as ref. parts. Good Exposure to Hose routing,

Designer
June 2006 to May 2007. 
Company Name: Spm India Ltd
Company Profile: A Unit-II Pioneers and Leaders in Manufacturing Assembly lines & Special purpose machines for Automotive Industries, Auto Component
Job profile:
Designing of Fixtures, Conveyors.
Creating Manufacturing drawings & Manuals for Machines
Process planning, final assembly, Inspection, Try out, Trouble shooting of tool

Main Projects Handled in Spm India Ltd.
Project- 1
Project: Fixture for Pressing Welch and expansion plug for eagle cylinder block. 
Customer: Mahindra & Mahindra ltd.
Tools: AutoCAD, Mechanical Desktop.
Role: Designing and Detailing.
Description: It is a machine used for Welch and expansion plug pressing for cylinder Block. The component is used in Scorpio launched by Mahindra & Mahindra In this project, I have designed the fixtures for component location & operation Process involved, detailing of the drawings and releasing for Manufacturing and also involved in tryout & Trouble shooting.


Project- 2
Project: Fixture for indexing conveyor.
Customer: Mahindra & Mahindra ltd.
Tools: AutoCAD, Mechanical Desktop.,
Role: Designing and Detailing.
Description: This conveyor is used for special purpose machine. After the pressing Operation the component needs to be tilted automatically for next stages of Operation. I have designed the fixture for indexing conveyor, Detailing of the Drawings and releasing for manufacturing and also involved in tryout  & Troubleshooting


























Project done:
Fixture for expansion & Welch plug pressing machine.
Fixture for Indexing conveyor
Automatic & Manual conveyor for expansion & Welch plug pressing machine.
Loading & unloading conveyor for Leak Test Machine.
Creating Manufacturing drawings for conveyor of expansion & Welch plug 
Creating Manufacturing drawings for Leak Test Machine.


Academic Project  Report:
Project Name: Pressing Welch And Expansion Plug For Eagle Cylinder Block” (Special Purpose Machine)
Application: Cylinder Block For “SCORPIO” launched by Mahindra & Mahindra Ltd
Role: This component is used in Scorpio Engine. In this project, we had gained good knowledge about Fixture designing, manufacturing aspects, Process planning, Costing & Estimation, Assembly, Troubleshooting etc.

Professional Summary:
9 Years of experience in Design support.
All types of Design support for Atlas copco drilling solutions.
(Designing Weldments, Skeleton Model, Cabling, Harness routing, Top down & bottom up assembly, Complex assemblies, Detailing Applying GD&T etc.)
Designing & Manufacturing of Special Purpose Machines.
Knowledge in CNC programs and Machining, Injection Moulds, Press Tools, Jigs & Fixtures
Strong in Creo, Pro-e Wildfire, Wind-chill, Pro-Intralink, AutoCAD & Mechanical Desktop.
Hands-on experience in Manufacturing process and planning.
Creating & execution of ECN & Cad support for ECN changes.
Support on Proto build Mock ups.
Hands on Pressure testing in Lab and Support on 3D printing
Worked on SAP Environments like NWBC, SAPGUI, SAP, Easy DMS etc.
Support for Product design and new product development.
Releasing drawings to production through Wind-chill process
Quality Check of drawings & updating Standards & checklist
Support on DFM, FEA on  products & DFMEA, DVPR,IDR on projects

Future Goals

To emerge as a successful Engineering Professional and to integrate my skills to make valuable contribution towards Industrial Technology. In pursuit of challenging and enriching assignments in Design engineering with an organization of high repute.

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