Ref. No. : CA - 15191 - (Designer & Product Developer – with 15.8 years in Plastic Industry)

Education

B.Tech Mechanical Engineering From Sastra University, Thanjavur in Year 2009 With 75.0 %

H.S.C. From St. John’s Vestry A.I. Hr. Sec School, Trichy in Year 2005 With 87.9%

Skill Sets

An expert Design & Development professional with 4+ years of experience, promoting work excellence in Process Engineering domain. Technically competent in managing all aspects of Vendor Development and New Project
Development. 

Work Experience

Sr. Design & Development Engineer
Since Nov 2009 to Till Date
Company Profile: Manufacturer of Automotive Components, Automotive Parts & Automotive Spares
Job Profile:
Design & Development:
Designing & Drafting of fixtures, unique tools and gauges. Introducing & Re-designing the process and tooling to enable effective cost optimization and increased productivity. Drafting of complex internal machine drawings based on customer specifications.
Preparing intricate process flow diagrams and expounding tooling layouts. 
Design and development of Injection Moulding Tools for Plastics development parts. Steering and coordinating Team Feasibility Analysis with CFT members. 
Interpreting composite engineering drawings and facilitating correction of inconsistencies.

Execution
Initiating and driving Technical Discussions for all New Product development. Creating and maintaining key process planning instruction sheets, routers and rework instructions. Administering overall customer relations – to establish rapport, enable due responses to positive and negative customer feedback. Facilitating thorough Root Cause Analysis (RCA) on issues and providing timely Corrective Action and Preventive Action (CAPA) to avoid redundant defects/failures. Coordinating with Suppliers, Plant Managers, Engineers and crew to expedite resolution to recurring quality problems. Improving Quality
Assurance to a targeted level at every stage of product development. Successfully training operators in standard processes, methods and usage of tooling, fixtures and machines. Reviewing engineering specifications to maintain Knowledge Repository of manufacturing methods, processes and activities.

Process Improvement
Governing Continuous Improvements in Data-capture, Consolidation, & Analysis. Enabling the organization to achieve substantial reduction in Inspection time by introducing operation standards in Measurement Procedure.
Actively driving the QC circles and Quality improvement teams. Conferring with engineering, quality control, manufacturing, and other departments to synchronize and streamline operations. Aggressively investigating reports of defective or damaged parts to determine nature and scope of problem. Improving and sustaining QMS and 5S within the organization.        

AWARDS AND RECOGNITION
Recognized as the ‘Subject Matter Expert’ for my knowledge on New-product development. Rewarded the ‘Special Process Establishment’ certificate for my diligent efforts on initiating process improvements and enabling cycle time reduction.

PROFESSIONAL SUMMARY
Intricate knowledge and extensive experience in CAD and CAM. Adept at conducting quality systems study and suggesting improvements to achieve desired quality standards. Diligently documented Review specifications, Process Data Sheets (PDS), General Arrangement (GA) Drawings and PPAP documents. 
Possess thorough knowledge in Material forecasting and assigning group manufacturing specifications using SAP-ERP. Executed several in-house and suppliers' quality audits and prepared comprehensive reports which aided valuable process improvements.
Self-driven and focused with excellent analytical and cognitive prowess to understand business requirements.
Efficient and succinct in communication and presentation skills required for client interactions & meetings.
Highly adaptive team player, evolving dynamically as a synergistic Project Lead.

Future Goals

Self-driven and focused with excellent analytical and cognitive prowess to understand business requirements.

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