Ref. No. : CA - 18277 - (Designer & Product Developer – with 23.7 years in Plastic Industry)

Education

Currently Pursuing MBA in Material Management from IIMM, Mumbai. 

Diploma in Packaging Technology From Indian Institute of Packaging, Mumbai in 2004

Graduate Diploma In Material Management From Indian Institute of Material Management, Mumbai in 2009.

B.S.c Polymer chemistry From BAM University Aurangabad in 1996.


Computer Knowledge in Windows, Microsoft Project, Sap.
 

Skill Sets

Significant experience in handling all types of Packaging Materials from Rigid to flexible, artwork development with artist,Bill of Material preparation , spec’s preparation, proof approval, SOP preparationand Vendor Development.

Work Experience

Senior Engineer - New Product/Packaging Development
Since Mar - 2013 To Present - 2016
Company Profile: Manufacturing A Range Of Medical Devices, Disinfectant
Job Profile:
An Executive Responsible For New Product Development, Packaging Development, Ensuring Strict Adherence To The Global Standards.
Packaging Development support To India Site
New Product & Packaging Development In Line With Global Procedures.
One Of The Key Reviewer & Approver For Word Wide Packaging Development Strategies.
Project Management – Preparation Of Project Plan, Define Milestones & Target Date, Project Risk Assessment & Mitigation Plan, Resource Alignment, Project Awareness Presentation To Global Team For Project Review & Approval Through Software.
Generation Of Dhf No. In The System & Preparation Of Design History File For New Design & Design Change For Existing Product.
Ensure Product Risk Mitigation Through DFMEA, FMEA, PFMEA, RMR Tools.
Carry Out Design Verification, Design Validation Of Product With Packaging & Generation Of Devise Master Record (Dmr) As Per Iso & Global Quality System.
Review & Approval Of Bom, Specification, Artworks.
Packaging & Project Development Activities For Domestic &Emerging Market.
Responsible For Design Compliance Part For External& Internal Audits.
Procedural Training To Quality Engineering Team –
Projects & Key Achievements:
Key Contribution In Execution Of Project- Hernia Kits, Straps Kits Medical Devices.
Developed New Containers& Closers For Disinfectant Products .
Packaging Change Leads To Saving, Easy To Handling , Reduce Non-conformance –


Assistant Manager 
May 2012 To March 2013
Company Profile: Manufacturing A Range Of Pharmaceutical Products & Medical Devices Along With Remarkable Presence In Foods, Dental Care & Skin Care Category, As Responsible For Packaging Development, Ensuring Strict Adherence To The Global Standards.
Job Profile:
Packaging Development Activities For Emerging & Domestic Market Products.
Qualification And Validation Of Medical Device At Vendor End. 
Development & Implementation Of Quality system, Sop’s Technical Specifications For 
Medical Device In Line With ISO Std 13485.
Design Verification As Per ISO 11608 Std 
Ce Certification & ISO 13485 Audit For Medical Device.
Projects &Key Achievements:
Key Contribution In Execution Of Project- Reusable Pen Device In Domestic As Well As Row Market.
Evaluation Excess Specification Of Packaging Materials – Domestic As Well As Exports Packs.

Mo - Packaging Design And Development
March 2007 To May 2012
Company Name: Wockhardt India Ltd 
Company Profile:continued Leadership In Manufacturing A Range Of Pharmaceutical Products Along With Remarkable Presence In Foods, Dental Care &Skin Care Category, As Officer Responsible For Packaging Development, Ensuring Strict Adherence To The Global standards.
Job Profile:
Pharma Exports Division: U.s, Uk, Row & Domestic Mkt.(solid, Liquid Dosages)
Biotech Division: Cold-chain Packaging For Products Like Insulin, Wepox & Biovac
Skin Care: Sunscreen Lotion, Active Rich Lifting Gel, Eye Counter Gel, Etc.
Medical Devices – Disposable & Reusable Pen.
Preparation Of Bill Of Materials, Specification And Standard Test Procedures. 
Design & Development Of Packaging Material& Artwork Approval , Change Part Approval  Co-ordination Withinternational Marketing, 
Vendor Development And Facility Audit.
Projects&key Achievements:
Executed Compliance Pack Project For U.s Market.
Executed In-house Manufacturing Of Pet Bottle.
Team Leader In Technology Transfer Representing Packaging Dept. For Ukand Ireland Products.
Working On Projects For In-licensing Skincare Division. (Creams And Gels).
Cost Saving Project Has Been Implemented Saving Rs.3.20 Million-2007-2008 & Saving Rs.4.5 Million- 2008-2009.
Core Team Member For Iso 13485, Mdd And Ce Marking Certification Audit Team. Audit Completed Successfully In October 2009.
Worked With Various Domestic And International Design Agencies Such As
Tata Elixi, Idc – UK, Medical Hosuing Co – UK, Cambridge Consultants – UK

Assistant Manager
June 2000 To March 2007
Company Name: Anil Tubes Ltd.
Job Profile:
Overall Responsibility Of Operational Packaging Development Of Skin Care, Dental Products Fordomestic & Export Market Customer.
Interacted With Marketing Department And Understood The Customer Need.
Designed The Packaging Solution As Per Given Capacity Requirement.
Confirm The Compatibility With Product.
Check The Protection Of The Packaged Material In Different Conditions, High Temperature (Oven), Normal Temperature (Lab), Low Temperature (Refrigerator).
Suggest To The Customer, Number Of Layers Required As Per Product Need.
Having Responsibility To Ensure Control On Receipt Material Checks, In- Process Checks & Final Inspection Checks As Per The Laid Down Procedures, Spec’s Etc.
Artwork Development With Artist As Per The Machine Capability & Customer Requirement.involvement In New Moulds & Machines Trial At Supplier End Or In-house, As Per The Requirement. 
Have Complete Knowledge Of Master Batches, Compounding Development And Shade Matching On “Spectrophometer Software”.
Established The Inspection Method For Receipt Material.
Introduced The Appropriate Procedures For Proper Coating Of Lacquer On Tube.
To Visit Various Customers To Understand Their Needs, Complaints, And To Resolve The Problems In Shortest Possible Time.
Maintaining Quality, Using Systems Such As Sqc & Aql. Responsible For Complete Adherence To Iso.
Undergone Through The Poka-yoke, Eight D, And Five S Training, Conducted The Various Projects By Applying Tools.
Projects &Key Achievements:
Developed High Precision Multi Cavity Molds Of Standi Cap, Flip Top Cap From Vasanta Tools, Diaplast&precious Plastoindia. Good Experience With Other International Mold Makers.
Successfully Executed Audits Conducted By L’oreal India Ltd.,a Leading Cosmetic Product Manufacturer. Cost Control
By Applying The Methodology Of Optimization, Increased Dispatch Per
Container By 20% (Approx.).
Saved Rejection Of A Major Lot Of Hll Vaseline Through Innovative Reworking.
Reduced Rejection At The Final Inspection From 11.9 % To 8.29 % By Doing Abc Analysis.
By Applying Innovative Engineering. Solution, To The Process Of Tube Filling In Boxes, Which Resulted In Saved Manpower Required By 50 %, Cost Of Rs.1, 08,000/- Per Year. This Also Resulted In Saving Of Time And Increase In Productivity.
Conducted Process Capability Study To Reduce The Safety Length Of Excess 3mm To 2.5mm, Resulting Is Saving Of 0.5mm Per Tube.

Senior Executive- Development Qa
Aug 1999 – Jun 2000
SJS Plastibends Pvt. Ltd
Job Profile:
Formulation Development Of Master Batches & Compounding As Per Customer Requirement.
Analysis & Testing Of Master Batches & Compounding.
Evaluation Of Customer Sample & Accordingly Development Of Master Batches & Compounding.

Assistant Officer Packaging Quality
Jan 1999 To Jul 1999.      
Company Name: Akar Lanators
Job Profile:responsible To Ensure Control On Receipt Material Checks, In- Process Checks & Final Inspection Checks As Per The Laid Down Procedures, Spec’s Etc For Flexible Laminates.


  

Future Goals

To excel in the field of Packaging, Medical Devices. Use my expertise in design and developing Packaging Solutions to meet the Changing needs of customers and Regulatory in terms of innovation, cost and quality etc & to strive for organization growth.


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