Ref. No. : CA - 21534 - (Designer & Product Developer – with 17.4 years in Plastic Industry)

Education

Post Diploma in Tool Design From NTTF College, Dharwad, Karnataka., in 2008 with 65%

DME From Mechanical Engineer Pandiyan Polytechnic College, Triupattur, TN. in 2004 with 86% 

Skill Sets

Experience Product Design & Development Departments.
Specialized in vehicles Speed Sensor, Parking sensor design and Exhaust systems design.
Expert of automotive products design and development function and Exposure of automotive machining parts, sheet metal stamping parts like Exhaust systems, Frame, Share guard, Daimler parts toolbox, foot plate, grab handle, spare wheel unit, fender and brackets & moulded plastic like a Clusters, Switch and sensors parts, Commercial Vehicles, Low Commercial Vehicles, Earth Mover wheels, Fuel Injectors etc.
Use of Pro-E creo, Autocad-2013, CatiaV5-R17, Wind-chill & SAP..,

Self-starter, planner, decision maker, team worker, straight forward, honest, sincere, aggressive, optimist, listener

Work Experience

Sr Engineer - Product Design & Development
Since Nov 2011
Company Profile: Manufacturer of automotive Products like Instrument Cluster, Speed Sensor Parking Sensor, Fuel Level sensors, Pressure sensors, Oil pumps, Fuel feed pumps, Brake Light Switches & Etc.,
Package used: Pro-E Creo, Wind-chill, SAP
Job Profile:
Input data collecting from customer.
Study of SOR, Design and development & Material Process involved Lead time.
Part modelling and assembly, 2D detailing with GD&t. 
Determination of development size of components and Make the layouts.
Product Cost estimation for the New project.
Check the model feasibility and Process feasibility with the Cross Functional Team (CFT).
Prepare the bill of materials.
Make the RPT & Proto Samples.
Model and documentation releasing through wind-chill.
Ensure product designed to be cost effective and aesthetically pleasing appearance.
Reverse Engineering.
Developing the child parts in supplier places as per design requirement.
Preparing the Time line & Target date for the New Product Development.
Prepare and act according to the Action Plan for activities.
Responsible for Gauge designing, gauge manufacturing and PPAP preparation.
Cost reduction using techniques related to value analysis, value engineering, localisation, waste elimination and better pricing.
Preparing the Process Flow diagram and FMEA for the new projects.
Resolving Customer issues in co-ordination with related departments.
ECN Activities,

New Product Design & Development Engineer
May 2010 to Aug 2011
Company Profile : Manufacturer of. sheet metal and Tubular parts.
Job Profile : 
Working Projects : Exhaust systems, frame, share guard, Daimler parts toolbox, and foot plate, grab handle, spare wheel unit, fender and brackets Etc.,
Job Profile : 
My role is to design & Developing of New Products as per Customer Requirement.
Input data collecting from customer.
Part modelling, 2D detailing with GD&T and assembly in Solid works.
Determination of development size of component for Tubular & Sheet metal Components. And Make the Strip Layouts. 
Drawing feasibility study.
Process feasibility study.
Costing Of machining, Sheet metal, fabrication& Tooling parts 
Project Planning and Execution. 
Having knowledge about of DFMEA & PFMEA.

Executive - Product Design & Development.
Sep 2008 to May 2010
Company Name : Minda Industries Ltd.
Job Profile : 
Working Projects: Switch & Handle bar sets, SPM machine developers, Etc.,
Input data collecting from customer.
Part modelling, 2D detailing with GD&T and assembly in Pro-E Wildfire-4.
Costing Of machining, Sheet metal & fabrication parts.  
Project Planning and coordinating.
Collecting of Quotations from supplier as per Drawings.
Negotiation and finalization of Quotation with Suppliers.
Follow-up of Vendors to meet target date.
Developing of new vendors.
Inspection Of machining, Sheet metal & fabrication parts With respect to drawings.  

Diploma Trainee:
Company : Wheels India Ltd
Diploma Trainee Quality-assurance Dept as a Line Quality – Engineer.
Products: Commercial Vehicles, Low Commercial Vehicles, Earth Mover wheel Manufacture.,

Skills/Experience:
Design & Developing of products as per customer requirement. In automotive Product Industry's and good exposure in sheet metal and Plastic Products.
Executed complete new product design & development project from RFQ to Mass Production.
Ability to decide on Product reliability / functional requirements & Product Quality.
Developing the as per customer requirement so as to deliver the quality parts in right time at right cost.
Determination of development size of components and Make the layouts.
Good Exposure in GD&T, Materials selection, Product Costing, Proto type validation, performance & Product Quality Assurance.
Development of tools, jigs & Fixture during design stage Injection molding & Press tool design, Tooling feasibility check & Design verification and validation.
Extensively worked on BOM generation, Tolerance Stack-up.
Finalizing Technical requirements, Competitor Analysis, Benchmarking, and Concept Design for new products.
Costing of Machining, Sheet metal, Plastic moulded part, Fabrication & Tooling parts.
Conducted kick-off meetings, design reviews with team members and CFT.
Experience in Change Management systems like ECN Activities.
Design documents preparation like PPAP, APQP, DFMEA, PFMEA and Process flow.  
Good team player with commitment & ability to lead time to meet customer targets.

Future Goals

Suitable position in products design and developments function ,Six years of experience in Design & Development and Good mechanical software knowledge and Quality function activities. 

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