Ref. No. : CA - 24328 - (Designer & Product Developer – with 19 years in Plastic Industry)

Education

Master of Technology (M .Tech) in Polymer Science and Technology From SJCE, Mysore, VTU, University in 2011

Master in Business Administration (MBA) in Marketing Management From IGNOU, Bangalore in 2012 

Bachelor of Engineering (B.E) in Polymer Science and Technology From SJCE, Mysore, VTU, University  in 2006 with 83%

Skill Sets

Experience in project coordination with demonstrated time management skills.
Good analytical and problem solving skills.
Flexible, able to rapidly respond to new situations and to perform multiple tasks.
Contribute to generation of innovative ideas and plans.
Foster teamwork, work effectively with individuals and in project teams, show eagerness to learn and to contribute
Ability to collaborate effectively with personnel from all regions / levels of the corporate organization, including some interaction with external resources.
Writing and presentation skills that are consistent with the departmental and corporate standards for formalized communication, including project plans, final reports, and executive reviews.
Ability to work comfortably under uncertainties and with limited guidance.
Good knowledge in Nx, TcAE, E2 , APM, GPDS, GQTS , MS Office
Proactive and enthusiastic in approach. A core member of the following committees in GM
Chevy Town Committee : Be a brand ambassa

Work Experience

Materials Expert
Since Dec 2013
Company Profile: Is one of the world's leading manufacturers of trucks, buses, construction equipment and drive systems for marine and industrial applications
Job Profile:
Material expert is one of the key roles in organization. It’s part of surface material expertise group and Plastic Expertise group & seen as specialist in the organization. I’m involved with all projects which include development & changes w.r.t to materials of cabin engineering which includes Interiors, HVAC Exterior, Vehicle Front and BIW
Create the Surface Material specifications, define tests require to secure the surface material & involved extensively with Buyers and suppliers to develop that surface material.
Involved in color development for the surface materials & other plastic components in interior automotive components.
Maintain the Master Sample documents & keep discussion on that with Product design.
Create & maintain the documents defining Colour & grain scheme for cab in discussion with Product design.
Facilitate and review validation tests like Corrosion, Paint quality, Plastic testing with the labs.
Work together with Global team to develop the competency & knowledge in materials
Participate in research & development projects regarding the surface material and Plastics for automotive CAB components.
Create and specs and lead development projects for Plating, coating and paint systems.
Ensuring that materials meet set requirements and specifications (e.g. colour fastness, durability)
Deal with project requirements for quality, delivery, cost & feature for surface materials.
Resolution of quality issues for production related to material failure
Keeping up-to-date with trends and innovations

Senior Materials Engineer
Feb 2008 to Dec 2013
Company Profile : Automobile Manufacturer
Job Profile : 
Reporting directly to the India Materials and IMDS manager and indirectly reporting to the global material and corrosion engineering team.
Working knowledge of the wide spectrum of automotive materials (Polymers and Elastomers, Ferrous alloys, light metals, composites) and coatings (electroplating, electroless, vacuum metalizing PVD/CVD), and knowledge of their structure/properties/processing.
Experience in materials analysis methodology such as SEM, FESEM, EDAX, microscopy, thermal analysis, corrosion etc.
Experience is Corrosion testing for BIW, under body, under hood, Chassis, Interior components for cyclic corrosion test, Neutral salt spray test, and CASS test.
Knowledge of diverse manufacturing processes for automotive parts
Experience in field problem investigation and applying sound technical judgment to develop possible solutions.
Exposure to experimental material testing and characterization facilities (such as mechanical tests, hardness, optical and electron microscopy, thermal tests, Rheological tests, Fatigue testing etc…)
Familiarity and knowledge of current materials portfolio, and constraints with the automotive field.
Execute the engineering changes, and co-ordinate with Test labs (global/local) to support the implementation of engineering changes with respect to materials.
Working with diverse functional engineers – product, CAE, Validation, Design Studio as well as purchasing. 
Paint selection and approval for painted metallic parts and plastic substrates.
Create, revise, edit and publish material standards for emerging markets especially for Indian market condition.
Develop new technologies in engineering materials and validating their performance in a wide variety of service conditions (i.e. corrosion tests, extreme temperatures, Natural weathering, Colorfastness etc.) and identifying material technologies that provide technical and commercial advantages over existing materials 
Conduct research into the structures and properties of materials to determine their utility for new applications.
Plan and perform material engineering activities, including material responsibility for innovation projects, leading the ideas until implementation.
Evaluate and audit resinmanufacturingplants as per GM standards as a part of supplier approval process.
Evaluate and audit plating and coating supplier as per CQI 11 and CQI 12 as to approve them as GM global suppliers.
Manage all aspects of critical projects related to engineering plastics technology
Serve as a primary technical contributor to material selection/sourcing/cost reduction initiativesand identification, development, and deployment of new materials/materials processing technology/other new technical capabilities.
Perform materials analysis, and participate in product design, process design, and FMEA reviews.
Supervise and coach new Materials engineers and Corrosion engineers.
Test Lab
Internal auditor and a critical support for the ISO 17025 accreditation process.
Know and follow rules of test lab, observe proper safety practices, and communicate laboratory hazards to the laboratory supervisor.
Supervise the test lab engineers in maintaining key test equipment in top working condition, manage spare parts/consumables in the lab, AMCs, liaise with vendors as well as GM support personnel (electrical, facilities, IT, purchasing, etc.)
Maintain proper documentation of results; follow/develop standard work and sample prep as well as material testing practices.
Devise, create, and adapt novel test methods with respect to the new materials standards published.
Link between the engineering and the test lab in getting the failure analysis and root cause analysis through materials testing.
Supervising, ordering, directing material property testing and analyzing test results, conclusions and other inputs as the authorized signatory for the reports .
Recommend and support internal & external test facilities through adept post- test analysis.

Senior Engineer Executive - Business Development
July 2006 to Feb 2008
Company Name : Sundaram Auto Components Ltd (TVS Groups) 
Job Profile : 
Techno commercial executive responsible for costing, business development for plastic auto components. The major customers included TACO, TAFE, TVS Motors, Mann Hummel, Ford, Mahindra, and Hyundai Mobis etc...
Making quotations for plastic parts and follow the RFQ process.
Cost estimation for molds and checking the feasibility of the parts for molding in-house.
Suggesting alternate product design, material and molding procedures for cost estimation.
Handling cost reduction projects.
Invite quotations for bought out parts and raw material needed from the suppliers.
Use of relevant soft wares (CAD tools) to obtain necessary data required for quotations.
Working experience with ISO TS 16949 Company.
Responsible for developing new business by interacting and negotiating with the customers.
Meeting customer requisites for both exports and domestic projects.
Handling departmental tech review for the status of various projects.

International Experience:
3 Weeks of training in Gothenburg, Sweden at Volvo GTT, to absorb the VOLVO way of working both technical and process side.
5 weeks intensive training on Materials engineering know how and testing facility in GM North America Technical Center, Warren, MI
Trained in University of Toledo for Plastic Fatigue testing

Professional credentials:
In process of getting certified by Data color in Color and grain course
CII institute of quality accredited  Auditor for Laboratory management system & Internal Audit based in ISO/ IEC 17025:2005
Green belt certification in design for six sigma
Metallurgy for Non metallurgist certification course from ARAI
Winner of esteemed President’s Honor from GM for publishing emerging market specifications of seat fabric and saving approximately INR 51 per car.
Winner of Work Place of Choice award from GM for excellent support on localization and cost saving projects.

Trainings Undergone:
Cross cultural training : China, USA, Germany
Design for six sigma project leader training
Global English
Winning with Integrity ; Conflict Management
High impact presentation skills
Global vehicle development process
EHS and LOTO
Project Management

External Publications:
"A Preliminary Investigation of Ductility-Enhancement Mechanism through In-situ Nano-fibrillation in Thermoplastic Matrix Composites," by Bhaskar Patham and Poornendu Thejaswini M. P– JAPS , 2013
“High-rate shear rheometry of a thermoplastic-matrix composite containing a fibrillating-filler ”
PathamBhaskar; Thejaswini Poornendu – To be submitted to JAPS, 2013

Personal Attributes:
CSR committee : In the education and counseling team for a Govt school adopted by GM
Active participation in the Times Auto Show for consecutive 2 years as a volunteer in the Chevy Stall to implement “ Meet the engineer concept”
Cultural committee: Organizing various fun filled events round the year for employees and also a core member of the employer’s event management team for big scale family day event

Achievement Highlights
Set up Surface Materials, Plastic, Paint expertise in Volvo India Pvt ltd for Global Truck technology.
New program Launch – Executed Material validation for vehicle components in support of Chevrolet - Beat, Chevrolet - Cruze, Chevrolet – Tavera,Chevrolet – SAIL / SAIL UVA, Chevrolet – Spark, Chevrolet - ENJOY launches in India.
New Test Lab set up - Successfully set up Corrosion testing lab for part validation and materials testing lab to cater for plastics testing for GM India internal customers and GM Global customers.
Centre of Expertise – Contributed in making GMTCI as the COE for plastics and composite technology and the only Plastic fatigue testing facility for entire Global GM.
Localization and cost reduction: Localized and developed raw materials as per GM specifications and standards to achieve cost reduction target.
Global Face of Materials: RepresentedVolvo India and GM India, in all the Global Materials leadership team in creating, editing, publishing standards.

Summary
A Materials Expert (Surface and organic materials)with 8 years of hands on experience in automotive materials which include primarily polymeric materials (Plastics and Elastomers), secondarily composites and Metals. Accomplished and focused professional with demonstrated experience, proven abilities to develop long term strategies for vehicle and power train materials to achieve corporate objectives. Recognized for professionalism, positive attitude, commitment to excellence, and demonstrated ability to communicate and working with senior management, associates, and customers. Excelled in managing global customer relationships for global launches, driving productivity projects for engineering materials with the ability to motivate, encourage, negotiate and gather consensus with colleagues having diverse motivations and departmental goals.

Core competencies
Material engineering and Validation 
Corrosion Testing 
Plastic testing and approval 
automotive material specifications 
CQI 11 and CQI 12 audit 
Paint/Coating system approval 
Ferrous and Nonferrous raw material 
Interior soft trim materials
Color and Grain VAVE/ Cost reduction
Metal to Plastic replacement 
ISO17025 accreditation
Reach Regulation/IMDS
Surface Materials

Future Goals

Growth

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