Ref. No. : CA - 24946 - (Designer & Product Developer – with 19 years in Plastic Industry)

Education

Diploma From Tool Room And Training Centre In Tool & Die Making in 2006

3 Months Training On Autocad & Mech. Desktop From Hi-Tech Center, Sub Center Of Tool Room & Training Center, Delhi

Skill Sets

Good Knowledge about the development of sheet metal, Plastic, Corrugation, Sealing parts. Through Knowledge about the production process along with the critical area regarding quality aspects. Development and regular supply planning. Also have knowledge of Quality Assurance with thorough understanding of Quality Assurance tools, six sigma methodology & hands on experience of all Quality function such as Customer Quality Assurance, New Product Validation, Manufacturing Quality Assurance, Supplier Quality Assurance, New Product Development & Quality Assurance.

Auto Cad, MDT (Mechanical Desktop), MS-Word, MS- Excel, MS-Power Point, SAP

Work Experience

Sr. Engineer - Purchase & Vendor Development
Since Jun 2014
Company Profile: Global leader in the manufacturing of commercial-use and residential air conditioning systems.
Job Profile:
Development & procurement of sheet metal, Insulation, Labels, Filter wooden pallets & corrugated boxes from different sources.
Floating RFQs, receiving quotes, conducting techno-commercial discussions and jointly working with Engineering to achieve desired technical and commercial targets.
Price negotiation, costing and set payment terms & conditions.
Quotation evaluation, comparative analysis and negotiation for source finalization.
Release of purchase orders to sources.
Good knowledge of PPAP, 5’S & Kaizen, Quality circle, ISO 14001.
Development of parts along with gauges/fixtures, there QA clearance & subsequent PPAP.
Achieving cost reduction targets through VA/VE, design communication proposals.
Identify & selection of cost effective vendor & suppliers base for cost effective development & procurement of materials with in target cost of BOM.
Doing supplier audits - capacity & quality, ensuring proper logistics available at their end.
Planning of Raw material for suppliers as per monthly production plan & keeping a track of same at suppliers end.
Releasing schedules to suppliers as per monthly production plan in line with coordination with PPC.
Implementation of various Engineering Changes (ECN) within a targeted time frame
Providing technical assistance to suppliers for development of components, tooling and fixtures
Logistics movement co-ordination & follow up with suppliers & transporters for timely delivery of material.
Work In close co-ordination with suppliers ensuring timely delivery of material.
Supplier evaluation/revaluation on the basis of Manufacturing facilities/Capacity, Capability & quality Systems.
Tracking & maintaining inventory levels for all items required. Managing the inventory levels thereby ensuring optimum use of inventory.
Achievements:-
Localization of Compressor Soundproof which give the yearly cost saving of 2.7 Million Rs
Localization of Thermal insulation tubes & Sealing material which give the yearly cost saving of 1.2 million Rs
Alternate sourcing of corrugation Boxes to avoid line stoppage, enhance product quality & yearly cost saving of 2.4 million Rs
Total cost saving of in a year is 6.3 million Rs in FY 2014
Cost down of 8 millions in Insulation and sealing product in FY 2015
Cost down in Packing materials by changing wooden packing to corrugated packing approx. 6.53 millions
(material + freight cost benefits) 
Localization done of 204 insulation parts out of 289 parts in FY 2015

Sr. Engineer - New Part Development & Supply Chain
October 2012 to June 2014
Company Profile : Leading manufacturer of Exhaust System, Stand, Handle, and Front Bumper & Rear Bumper Supporter for All major OEM customers like Maruti, FMI & Honda Four Wheeler & Two Wheeler, Hindustan Motors, and Piaggio.
Job Profile : 
Responsible for the procurement and planning, scheduling of Sheet metal, Machining & other tooled up components according to PPC planning.
Looking after for the development of the New Product.
Ensure the 100% time delivery and build up inventory & its control, also responsible for stock build at customer & factory end. 
Scheduling & planning for the raw material for vendor to avoid production loss.
Responsible for development & approval of new gauges & fixture as per customer & QA requirement for inspection.
Responsible for the dual sourcing of the part for smoother line RU
Raw material planning & ordering for supplier to fulfill on time delivery & production.
Interaction with QA members for necessary support required during inspection in terms of process detail & reports etc. and getting sample approval for alternate sourcing.
Process audit with QC team as per control plan and audit check sheet during the time of production.
Analyzing quality problem in brought out part & rectification during initial stage of development.
Keep in touch with latest ECN/Amendments & convey it to vendor.
Responsible for monitoring the supplier production to ensure timely dispatch.

Sr.Engineer - Supplier Development
March 2010 to October 2012
Company Name : Aristos Creations 
Company Profile : is an organization promoted by professionals who have more than 30 years of experience in Selling, Marketing and Sourcing of products in the Home category. Provides complete sourcing solutions ranging from Product Development, Vendor Development, Factory Evaluation & Compliance, Technical Discussions & Product/Design feasibilities, Price Negotiations with Vendors, Order Monitoring to ensure timely dispatch, Quality Management of Goods being shipped to the customer and all correspondence between the Vendor and Customer in the same Time Zone.
Job Profile : 
Monitoring the overall functioning of processes, identifying improvement areas.
Looking after for the development of the New Product.
Responsible for developing the new vendor.
Responsible for factory evaluation at the stage of new vendor development.
Responsible for vendor process Audits.
Responsible for monitoring the supplier production to ensure timely dispatch.
Continuously improving Vendor Quality by providing regular technical support
Process capability study for various processes at assy. Line
Stabilize the vendor quality standard.

Asst. Engineer - Quality Assurance (QA)
Sep 2008 to 12 Feb 2010
Company Name : Samsung India Elec. Pvt.ltd.
Company Profile : is a leading manufacturer of the household goods like visual display (color television, LCD, PDP,LED), Refrigerator, A.C, Washing Machine, Mobile Phones, Music System, Digital Camera, Camcorder, Microwave Oven, Portable MP3 & MP4 players. & lots of more.
Job Profile :
Managed and worked with Production on quality issues for Mechanical and assembly parts of the Product.
Looking after of plastic like PP,PMMA
Daily Analyzing the faults/ Rejections manufacturing and field returned parts and generating Quality trouble report to concerned dep't.
Monthly Audit at sub vendors to improve the part Quality thru new Jig/ Fixtures.
Managed and worked with Production on quality issues for molding parts, sheet metal, Paint & assembly's parts of the Product.
Responsible for ROHS compliances for "eco friendly" products & controlling by XRF testing.
Expert in Supplier Quality Control management to achieve DOL, JIT & 3-Day Fix Plan activity there by reducing Material inventory Cost & Parts Q-Cost
Looking after the injection molding parts of Liquid Crystal Display (L.C.D.), Plasma Display Panel (P.D.P) & Light Emitting Diode (L.E.D)
Regular Audits at the Vendor end for Quality Problems & Improvements.
Continuously improving Vendor Quality by providing regular technical support    
Implementing Poke Yoke to ensure defect free production at supplier end. 
Leading the Receipt Quality Inspection area of the Incoming molding Parts.
Finalizing Inspection Standards for Incoming parts.
Analysis of the line rejection & improvement according to the analysis at Vendor end.

Asst. Manager - Quality Assurance (QA)
Feb 2008 to Sep 2008
Company Name : Mindarika Pvt Ltd.
Job Profile : 
Developing of sheet metal components.
Supporting the supplier & internal quality team to rectify the problem occurring at sample development stage.
Jointly evaluation of PPAP Document during sample submission.
Providing spec. & drawing to the supplier.
Line trial of developed parts for giving complete approval of part.
Supporting quality team in regular supplied part.
Supplier process audit at the time of new vendor development.

Engineer - Q A & NPD
Aug 2006 to Jan 2008
Company Name : Radiant Polymers Pvt Ltd. 
Job Profile : 
Taking drawing & spec from the customer & discuss about the concern points.
Making internal development plan & share with the customer.
Sample approval at customer end during the committed time & as per action plan.
Regularly visit to supplier regarding new development & improvement.
Update for new development share with internal management as well as Customer.
Handling Customer Quality complaint.

Future Goals

Growth

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