Ref. No. : CA - 368 - (Designer & Product Developer – with 19.9 years in Plastic Industry)

Education

Post Diploma In Plastic Mould Design (PD-PMD) from CIPET, Bhubaneswar, Orissa With 69.91% Of Mark And Second Division In July 2005

Diploma In Plastics Mould Technology (DPMT) from CIPET, Bhubaneswar, Orissa With 66.18% Of Mark And Second Division In July 2004.

HSC From SGP High School Sirasta, Jagatsingpur, Orissa (Board Of Secondary Education Orissa), With 67.73% Of Mark And First Division In June 1997

Skill Sets

Design & Development of BIW underbody parts, Plastic trims parts for using CATIA-V5 R19 with tools of Catia intraface & PLM/PDM teamcentre 8.0 SAP system with GD&T.

Work Experience

Design Engineer
From Dec. 2011 to Sept. 2012.
Company Profile: Engineering, Design & IT services to the world's largest automotive & aerospace companies.
Job responsibility:
Design & Development of BIW underbody parts, Plastic trims parts for using CATIA-V5 R19 with tools of Catia intraface & PLM/PDM teamcentre 8.0 SAP system with GD&T.
Support the Design team of components based on functional requirement, packaging constraints & manufacturing feasibility
Execution of various proposals for feasibility as per requirement of customer
Providing Technical support for improvement, communication, cost reduction & Wt. reduction.
Response from customer-Co-ordination & quick response to feedback
Execution of various proposals for feasibility as per requirement.
Understanding and meeting the process requirements in work- Complete adherence to the process of project.
Sharing knowledge and information within our team & taking Part in various employee involvement programs.
Work with minimum errors in design and development
Ability to start and complete tasks by solving job related problems without leaning on others and without waiting for instructions.
Grasp, thoroughness of the fundamentals, techniques, policies, procedures & latest development relating to functions and related areas. Ability to apply knowledge to practical situations and efforts to remain up-to-date.

Project Handled on Profession:
Project: - Trucks for Y1 sleeper & narrow, LPT sleeper & narrow, world trucks.
I am working from last 9 months on TATA trucks, BIW underbody parts & trims of body side & closures with interior and exterior components LHD & RHD vehicle.
BIW exterior: Rear, front, middle mud liner, outer door panel, panel door seal bottom outer, panel door side cabin side LH & RH
BIW interior: Modification & development of roof head liner, Assy CCB, Panel tunnel, Panel firewall, Panel front, Panel rear, back panel body side.
Trims interior: Cover steering column lever. Assy dashboard, Assy floor console, Carpet front floor, melt sheet, felt.
Trims exterior: Rear, front, middle mud liner, Assy front bumper.
3D annotation of cad model as per our requirement for development of project to enhance the cad details.

PLM:
Releasing cad through PLM teamcenter upto bottom to top.
Creating TC part & assembly release it in PLM.
Resolving PLM error like Check in, Check out, Syncronisation and JT creation independently.

Junieer Engineer
June. 2008 to Oct. 2011
Company Profile: Leading automotive and aerospace manufacturers to realize product superiority through Engineering & Design, Manufacturing and IT optimization, while achieving growth for our employees and shareholders.
Job responsibility:
Design & Development of BIW underbody parts, Plastic trims parts for using CATIA-V5 R19 with tools of Catia intraface & PLM/PDM teamcentre 8.0 SAP system with GD&T.
Creation of obscuration surface of any part with respect to observed part by using K-NEXT analysis software.
Support the Design team of components based on functional requirement, packaging constraints & manufacturing feasibility
Execution of various proposals for feasibility as per requirement of customer
Providing Technical support for improvement, communication, cost reduction & Wt. reduction.
Response from customer-Co-ordination & quick response to feedback
Team effort-Interaction & co-ordination with various depts.
Execution of various proposals for feasibility as per requirement.
Understanding and meeting the process requirements in work- Complete adherence to the process of project.
Sharing knowledge and information with in our team & taking Part in various employee involvement programs.
Work with minimum errors in design and development
Ability to start and complete tasks by solving job related problems without leaning on others and without waiting for instructions.
Grasp, thoroughness of the fundamentals, techniques, policies, procedures & latest development relating to functions and related areas. Ability to apply knowledge to practical situations and efforts to remain up-to-date.
Ability to work harmoniously with superiors, peers and sub-ordinates both individually as well as in teams. Skill in handling and resolving conflicts
Timeliness in completing project with accuracy.

Project Handled on Profession:
Project: - Crossover (X2), Later known as TATA ARIA & Merlin Known as Safari-18 also.
I am working from last 3 years 4 months on Tata Crossover’s (X2) (SUV / MUV vehicle) BIW underbody parts & Trims of Body Side & Closures with Interior and Exterior components LHD & RHD Vehicle.
Glass: Front Windscreen Glass (Detailing & Modification)
Steering: Assy Steering column and it’s Auxiliaries
Wiper System: Wiper System with mechanism and Analysis.
BIW: Assembling, Surfaceing, Designing, detailing, Modification, Bracket and Reinforcement for Assy Panel Plenum, Assy Panel Wiper Motor Mtg., Panel Windscreen Support, Assy Panel Firewall, Panel Tunnel, Assy Front Panel LH & RH, Panel Center Floor, Panel Rear Floor, Assy Rear & Front Wheel Arch LH & RH. Panel A, B, C Pillar Inner and Outer LH & RH, Assy Body Mount for A, B, C Pillar. Assy Seat Restraint System Rear and Front, Application of adhesive through out Underbody to restrict water, air and dust entry inside the body and to clear NVH Purpose., Assy CCB LHD & RHD.Selection of correct fastener for Assy. of the part.
Trims: Leaf screen, Leaf screen Mould, Grommet and Stopper For Windscreen Glass, Water flap for Panel Wiper Mtg., Assy Dashboard LHD & RHD, Assy floor consoles, Assy Garnish A & B Pillar LH & RH, Cover Oil Tank, Self Fastening Grommets For CCB LHD & RHD. Foam grommets for covering slots of Panel by using adhesive.
Proposal for VIN plate on Dashboard as required by South Africa market.
Windscreen glass modification for VIN plate window.
Releasing of Dashboard drawings from supplier.
Adding reinforcement for panel plenum to prevent bending.
Assigning comp code for LHD Dashboard child parts as per PDL document from styling.
Releasing Dashboard drawing with material marking as per TS11418.
Modification of brackets for Panel plenum for MERLIN vehicle.
Fastener updating in TPL for LHD vehicle.
Development of Merlin Wiper System to give the system proper strength and suitable function.
Root cause analysis for loose fitment of mirror mounting base with mirror housing of TATA ARIA.
Cover Steering column lower LHD modification with respect to lever steering column.
Modification of CCB Assy LHD and RHD with new parts from Electrical group.
Communication with the supplier of flushness arising between Glove box Outer Lid and latch Luck housing.

PLM:
Releasing cad through PLM teamcenter upto bottom to top.
Creating TC part & assembly release it in PLM.
Resolving PLM error like Check in, Check out, Syncronisation and JT creation independently.

Design Engineer
Dec. 2005 to June. 2008.
Vipul’s Plastocraft Pvt. Ltd.
Is in the field of manufacturing of Injection mould/ moulding for automobile sector having world class plastic processing and tool room.
Job responsibility:
Designing and detailing of plastic injection moulds/product using UG NX-3, CATIA-V5 R16, AUTO CAD 2002 and Rheino mould flow with GD&T.
Product design/ development through reverse Engg Processes.
Troubleshooting and corrections and modifications in plastic injection moulds / product.
Tool/ product development as per APQP.
Preparation of economic quotations for tool/product.
Selection of tool raw material and hardening details.
Preparation tool cost break up, timing plan for suppliers.
Molding machine selection as per component.
Choosing the correct material for plastic component.
To take corrective action against plastic molding defects like warpage, sink mark, rib catching, ejector pin marks, parting line flash, burn mark etc in design.
Maintenance of tool room records with execution of work.
Converting the Product drawings to Cad format.
Operations of measuring machine like profile projector and Mitutoyo height master.

Project Handled on Profession:
Panel van:-
40 nos. of component.
Mud liner, Base plate GSL knob, Knob of internal lock, Energy absorbers, ac unit, etc.
X1 PROJECT:-
10 nos. of component.
Assy. adapter, liners, hole plugs, bottom support, Rear floor, consoles, GSL, etc.
Sprint project:-
8 nos. of comp.
Guide cover for seat belt, liners, Door trim clip etc.
Phoenix project:-
5 nos. of components
Liners, analog clock cover etc

And all developments for multitech, kern-lebers, indica lpg, behr India, tata ficosa, mothersion sumi etc.

Future Goals

Software development & programming

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