• Gender: Male
• Age: 37
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 18.4 Year(s)

Education

B.Tech Mechanical From Mysore University in 2014

Diploma in Tool & Die Making (GT & TC) From Gulbarga (DTDM)in 2008 with 76%

S.S.C. JTVP High School (Jewargi GLB) Board K.S.E.B in 2004 with 82%  

Skill Sets

CAD/CAM, Creo/solid works/AutoCAD/Windchill/PLM
Domain Proficiency Automobile/Aerospace /industrial 
NPD/Electro-Mechanical product design Exp.
Experience of plastic/sheet metal/casting design.

To design exciting and innovative products, initiate product development cycles to optimize from an industrial design perspective, to exploit best out of manufacturing processes.

Work Experience

Senior Engineer - Design
Since Sep 2015
Company Profile: Provides television, video on demand, internet access through a single connection to consumers. 
Job Profile:
Design and develop product component parts, product sub-assemblies and product
Complete assemblies according to the industrial standards.
Suggesting new product ideas and maintaining records for potentially patentable ideas.
Translating the functional, aesthetics and commercial product design requirements into technical concepts and solution.
Transfer the products designed for manufacturing throughout the development cycle and into full production.
Defining the material properties, develop concepts, verify prototypes, creating and executed clinically simulated bench tests.

Design Engineer - Aerospace & Auto Eng
Nov 2010 to Aug 2015
Company Profile : Leading Offshore IT & Software Development Outsourcing Company offers various services like software consulting, application development, etc.
Job Profile :
Software: Solid works/Creo
Design support activity – Concept design & 3D modeling & detailing of enclosure parts and structural components of MPU QRM Product, and supporting on PCB designing, USB, HDMI, Audio jack and interconnection with flex and routing cables, LCD, Power button, EMI/EMC planning.
Traveled UK for MPU QRM Product and developed proto type’s parts and built fully functional proof of concept MPU QRM unit.
Worked on Meggit products Redesigning the electro mechanical enclosure parts and developing Detailing the parts, creating value added concept to resolve the grounding issues with simple installation and Operated component categorization kind of project, categorizing the component with suitable manufacturing process, determining the component types and adding right information in data base with self and final review. And identifying different kind machining process and recommending parts to simple, medium and complex machining capabilities.
Supporting on plastic Enclosures developers for Diebold on ATM Dual cassette design and development.
Internal and external enclosure assembly fitment, converting all external parts from A surface to B surface and developing all fitment features, boss design, snap fits, ribs, guests, shut of holes, vent design which are related assemblies

Major Projects and clients:
Thomas & Betts HVAC
Rockwell Collins (MPU QRM) In-flight entertainment product development
Meggit controls (MCS) Electromechanical Products Redesign and development & Component Categorization project.
Diebold Discovery fixture & ATM Dual cassette recycling unit Design and Development.

Design Engineer - Design and Development
Jan 2008 To Nov 2010
Company Name : Emdet Engineers Pvt Ltd.
Company Profile : Product Design and manufacturing Steering wheel, Radiator fans, Arm Rest, sealing cover, Handle Grab, PU steering wheels, different types of covers, linear products, Fan shroud and commercial types of plastic injection moulds, blow moulds, press tools and jigs & fixtures. Major customers are Tata motors, BEHR, Tata Toyo, M&M, TJC, john Deere, Minda industries ltd, etc.
Software: Pro-E Wildfire 4.0, Aut ocad
Job Profile :
Analyzing the part complexity and creating Mould concept.
Highlight the tooling problems in DFM stage and provide solutions to customer.
Analyzing the plastic flow according to the type of gate.
Highlight the surface defects (Sink mark, weld lines, flow marks, haze mark) and provide solutions to customer to improve the part aesthetic appearance.
Designing and developing Plastic moulds using cad tools Pro E wildfire4.0and AUTO CAD 2006.
maintain documents, attend trails and moulds, follow up with tooling
Process planning sheets.Design standardization.Complete documentation. Tracking the status of job in tool room. DFMEA/ PFMEA/ PPAP/ APQP/ GD&T.

Major Project Detail:
Penguin fan shroud for Tata Toyo.
Arm rest for TJC& Bher.
Dia406 steering wheel for John Deere 
Hyt lower & upper washer for Indian railway
470 dia. Horn pad & steering wheel (Tata motor), 
Corsa fan for (TJC)
Cover middle rail inner & outer for (Tata motor) ,   Micro bus 03 mould (Tata motor)
Dia 445 steering wheel for TAFE

Trainee Design Engineer - Tool Room
June 2007 to July 2008
Company Name : Pune Polmer Pvt Ltd.
Company Profile: Design and manufacture all types of plastic injection moulds, Jigs and fixtures. The company is equipped with wire-cut EDM, CNC, Spark erosion machines and all kinds of conventional tool room machines. Major customers are, Minda & Mindarica, Ken star, Bajaj, Tata Motor etc
Software used: Proe-W3/AutoCAD
Job Profile :
Studying the 3D model and setting the orientation to develop mold design.
Checking the undercut locations in part and analyze the mechanism for the removal of undercut.
Checking the gate locations and flow consistency by mold flow analysis.
Creating DFM to highlight the tooling problems and as long as solutions to customer.
Generating the parting surface to split the core, cavity, sliders & lifters Interaction with customers and effective modification in tools as per customer requirements. 

Job Capabilities :
Performing The Lead Role In The Design Of Plastic And Sheet Metal, Casting Enclosures, assembly and sub assemblies fitment and to meet the mechanical, thermal and DFA/DFM requirements of the products.
Creation of Engineering forms with details- Material, Stock size, Weight, Heat treatment specifications, Finishing, Standard & Manual notes for Part & Assembly
Extensive knowledge in Product costing, ability to analyse product manufacturing processes, manufacturability, Material selection, paintings, texturing ,different coatings
Designing Plastic injection moulds, Jigs & Fixtures. Blow Mould, PU Mould, automotive product like steering wheel, radiator fans, Bher arm rest, Corsa fan micro bus for TML And Bajaj Sealing frame cover lighting covers products
Worked on (C2M) concept to manufacturing kind of NPD projects Consumer electronics parts, Aerospace In-flight entertainment products.
Coordinating with internal and external departments/vendor for new product development based on Requirement for material process tooling process, proto type making And Supporting and attending all types of environmental testing’s. Vibrations testing’s flammability testing’s, product cycle testing, spill testing’s
Identifying the molded parts defects and esthetic issues and providing solutions for the enclosure and Advising and recommending manufacturing process and feasibility for plastic parts, sheet metal, casting and machining parts.

Future Goals

To work in an organization, which offers creative & challenging environment, encourages new ideas and provides an avenue for team and individual excellence.Identifying and implementing like Value engineering projects for cost reduction on mechanical/electrical equipment and automobile systems.Seeking a challenging career in New R&D products development for automobile/ aerospace/ industrial.