• Gender: Male
• Age: 39
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 18.4 Year(s)

Education

Post Diploma in Plastics Mold Designing From Central Institute of Plastics Engineering & Technology, Haldia in 2006 with 79.9%

Post Diploma in CAD/CAM/CAE From Indo Danish Tool Room, Jamshedpur in 2007 

Diploma in Plastics Mold Making Technology From Central Institute of Plastics Engineering & Technology, Haldia in 2005 with 69.8%

Skill Sets

Experience in Plastic Moulds (Injection Moulds) & Die-casting Die (HPDC & LPDC) designing & there development.

Auto CAD 2002-2006-2010-2015
Pro/E Wild Fire 3.0/4.0/5.0, Creo-2/3
Unigraphics NX-10

Work Experience

Sr Engineer (Design & Development)
Since Nov 2014
Company Profile: An ISO 9001: 2008 certified company Manufacturer of visors, fender, tail panels, side panels, visor glass for all types of motorcycles. Major Products are Plastics: Visors (Full Assembly), Rear/Front Indicator, Mud Guard Front & Rear, Side panels, Tail panel, Tail Plate, Garnish, Reflectors, and Helmets etc., Aluminum & Zinc: Brake & Clutch Lever, Brake & Clutch Yoke, Front & Rear wheel Hub, Center & Outer Clutch; Clutch plates Body Tensioner, Cap Body, Lock Body Radius etc. Customers are Hero Moto Corp, Mahle Purolator, Royal Enfield, and for aftermarket.
Job Profile:
Review of Product Designing & detailing
Checking assembly interference
Making DFM reports
Product Design review (usually for tooling constraint).
Cross checking scanned data with the actual part
Design review of all kind of Injection Moulds, Aluminium & Zinc Tools (3D & 2D)
Timely delivery of tool design to tool room (New tool or maintenance tool if required)
Implementations of ECN
Coordination with Tool room, Injection moulding and other departments for developing of new tools & conduct its trials.
Guiding to Designers & Manufacturing concerns
Train the Designers
Ensure moulds are made as per specifications by checking mould drawings
Study of inspection reports and decides on the action plan for corrections and communicating the same to the shop floor.
Responsible for Designing and Development of new moulds, rectification of mould designs (ECN) as per Part requirement etc
Mould/Product designing, Core/Cavity extraction, Electrode extraction using CREO-3 & UGNX 10
Machine tonnage calculation
Final inspection of Mould assembly
Attending Mould trials
Making monthly plan of Product designing, mould designing and manufacturing and follow up the same
Coordination with outside vendors for development of new tools
Do spare parts management

Sr Engg. (Design & Development) : Nov 2007 to Oct 2014
Tool Room Engineer : Jun 2007 to Nov. 2007.
Company Profile: Engaged into Designing & Manufacturing of precision tools, it is specialized for making Automotive locking devices & Auto ancillary parts. It is involved in Plastic Molds (usually Injection Molds) & Die Casting Die (Hot & Cold Chamber), designing, manufacturing, maintenance and assembling etc. Customers are Hero Motocorp Ltd., Legrand India Pvt. Ltd. Sandhar Group, Life Long (I) Ltd., Krishna Ishizaki, ITW India Ltd., Minda Industries Ltd, Minda Valeo, Mars Associate, Denso, Ability Piston, Juken Uniproducts, Motherson Group, Metzler, Varroc, Huf India, Global Autotech Ltd. etc.
Job Profile:
Concept development in 3D/2D
Responsible for Product detailing and Part modeling
Making DFM reports of Product design
Assembly then detailing of child parts
Responsible for Designing and Development of new molds (Preparing Design layout in 3D software by deciding on Feeding mechanism, Cooling mechanism, Slider mechanism and Ejector mechanism)
Making DFMEA report, rectification of Tool Designs (ECN) as per Part requirement. 
Mould/Product Modelling, Core/Cavity Extraction, Electrode Designing using Pro-E wildfire-5/Creo-2.0/3.0
Comparing 2D vs. 3D
Study of inspection reports and decide on the action plan for corrections and communicating the same to the shop floor.
Detailing of mould parts, Wire cut drawing, generating Bill of material, releasing 2D drawings & also handling the Tool Room activities etc.
Design Process Planning, raw mmaterials order, handling customer complain (Mould related) etc.
Manufacturing Process Planning.

Documentation: Sound knowledge on ISO/TS 19469, FMEA, PPAP, APQP, KAIZEN, 5S, Lean manufacturing etc.

Basic Operating Concept On:       
CATIA V5R20 (Sketcher, Part/Surface Modeling)
Unigraphics NX-9,10 (Sketcher, Part/Surface Modeling)
MS-Office, Word, Power Point, Excel, Photoshop etc.

Project Experience:  In Plastic 
Garnish RH & LH: - Mould Design & Development of Two cavity Finger Cam & Angular Ejector actuating Mold with Banana Gate for Krishna Maruti.

Digit Wheel: - Product/ Mould Design & Development of 8 Impression Three Plate Mold Automatic for Juken Uniproduct.  
 
Seal Rubber LH & RH: - Mould Design & Development of 2 Cavity fully automatic Three Plate Mould for LifeLong India LTD.

Duct vent: - Mould Design & Development of Injection Mold Multiple Impressions for Life Long India LTD.

Cover Base: - Mould Design & Development of Single impression Finger Cam (Cavity side) & Angular Ejector Actuating system, material injected via Submarine gate for Krishna Ishizaki.

Mirror Housing Prismatic (IRVM): - Mould Design & Development of Single impression Finger Cam & double stage Ejector actuating system, material injected through submarine gate via ejector pin for Krishna Ishizaki.

Project Experience: In Aluminum & Zinc 
Lever - Brake & Clutch Side:- Tool Design & Development of 4 Cavity Finger Cam Actuating Cold Chamber Die for Varroc Engineering, Minda Industries & for Life Long.
  
Brake & Clutch Yoke: - Product Design & Development of 2 Cavity Finger Cam Actuating Cold Chamber Die for Varroc Engineering, Minda Industries & for Life Long.    
 
Center Clutch & Outer Clutch: - Product Design & Development of 2 Cavity Cold Chamber Die for
Maars Associate & for Ricco Gurgaon.
 
Connecting Rod, Front & Rear Hub: - Tool Design & Development of Single Impression Cylinder actuated Cold Chamber Die for Maars Associate Gurgaon.

Stater, Body, CAM etc: - Tool Design & Development of Single & Double Impression Finger Cam Actuating Die for Minda Industries. 
 
Area Of Interest:
Product Design
Plastic Injection Mould/Die Casting Die Design (Hot & Cold Chamber).
Product Engineering, R & D, Tool & Vendor Development etc.

Future Goals

Ambitiously & sincerely looking for a professionally managed organization, where I can be a key member and inspirer of the team to achieve the organizational goals and objectives by making my best contribution in order to the betterment of business strategy of an organization.