• Gender: Male
• Age: 36
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 13.3 Year(s)

Education

BE-Mechanical Engineering From Anna university in 2011

H.S.C From State Board(TN) in 2007

S.S.C From State Board(TN) in 2005

Skill Sets

Primary Skill
Project Management
Design Plans
Plastic Component Design
Sheet Metal Design
Tool Design
Drawing Reading
Pro-E/Creo-2.0
Concept Design
Auto Cadd 2012
GD&T
Excel

A comprehensive knowledge& Experience in  plastic & Sheet metal enclosure design,
Better knowledge onBench marking,concept creation, stack-up analysis, BOM & costing
Experience in Manufacturing Drawings, FMEA.
Experience on Product development end to end activities as per ISO
Ability to generate application design for new products.
Knowledge in Jigs& Fixture Design & Developments.

Work Experience

Senior Design & Development Engineer
Since Aug 2011
Company Profile: Manufacturing of Automotive, VRLA, Tubular, Traction type of Lead acid Batteries
Job Profile:
Generation of Concept Design & BOM with Costing,
Preparation of APQP for Design & Development of Products & Tooling.
Bench-marking, FMEA& Feasibility study.
Component design for a Product by using Pro-E/Creo2.0, Autocad 2012.
Tool design for Bulk production to semi-automatic& Fully Automatic Assembly line.
Prototype buildup, LVPT, HVTP, Design verification & validation.
Provide technical advice and assistance to the production & Quality team.
Creating reports and presentation on a regular basis to project head and Documents as per ISO standards,
Involved in Certifying & Approving body Auditing (ISO 9001:2008, RDSO, Costomer, Etc…)
Monitoring, coordinating& allotment of project work to the team members.
Supplier relationship for Out sourcing components & Tools, molds Development.
Preparation of final Drawings & specification for production, Procurement, Quality inspection
Problem solving and continual improvement on existing Products, Process and Tools also Through ECR, PCR, DCR, ECN, PCN, DCN.
Design of Metal racks & Sheet metal boxes for Battery banks as per customer requirements.
Design of Packing Corrugated box with themocole, Foam and Wooden Pallets for export.
Design of Special purpose tools for Quality inspection & Production.
Working on new product development cycle on automotive battery components (JIS,DIN) to achieve complete leak proof product.
Preparation of Design & Development Documents for TS implementation.
Preparation of lay out & Accessories design for new machine installation

Projects handled
Design and development of VRLA battery series and Assembly tools also for UPS manufactures like Numeric, APC.With a use of Creo-2.0/3.0.
Design and development of Injection molding plastic components (ABS &PP material) for ABSVRLA &P PVRLA & Automotive (JIS, DIN), Tubular Batteries by using Pro-E wildfire5, Creo-2.0. with a considerations of molding Principles like drafting, mold mechanism, shrinkage, cooling lines, Machine parameters, productivity & cost.
Special tool developed for tubular battery assembly to increase a productivity.
Design and development of Gravity flow Casting components (lead alloy) for ABSVRLA & PPVRLA & Automotive (JIS, DIN) using Pro-E wildfire5.0/Creo-2.0
This projects includes design of: Grids, Poles, straps, terminals
Design and development of UPS components with a help of Creo-2.0 that includes UPS-cabinets (Sheet metal), Front Panel(Plastic) for retail market
Developed Low warranty tubular batteries for invertor application to retail market.
Sheet metal Battery box Developed for Indian Railway With RDSO spec.

Achievements
New Type of Automotive Battery Component design with anti-spill properties and cost effective (14 Components)
Designed &Developed a new type assembly tool for tubular batteries- productivity increased 35%
Developed a new type of terminal assembly with threaded insert for PPVRLA model batteries
New type of battery tray designed & Developed for Indian railway and it has approved by RDSO & ICF fitment test first trail itself
The ultrasonic plastic welding concept introduced in Battery manufacturing to weld a top cover with cover –it gives good finishing, Reduced the man power cost
successfully faced 4 times ISO 9001 audit without NC.
Designed new type of cover for ABS VRLA 120,200Ah Batteries –its completely new look ,Highly secured Terminal & Handle with cost effective
Developed Group insertion machine with Very less Initial & Running Cost and reduced cycle time
Developed Safety valve testing equipment with high precision in 0.01 Psi unit with a support of Syscon Instruments, Bangalore
Developed SPM for Bigger size batteries like 12V150, 200 Ah with a use of pneumatic Cylinders, Conveyor rollers, Rack & Pinion mechanism, Lanier boll bearings

Patents
Tittle: Anti Spill Lead Acid Automotive Battery
Application Number :4373/CHE/2014
This field of invention relates to a anti spill lead acid automotive battery, which is anti-spill in application usage as wells exhibits anti- spill characteristics during battery rapid charging or overcharging conditions also when it is tilted at its adjacent and opposite directions @ 90° & 180°
This is a simple & economical approach in design of Anti-spill or spill proof or leak retardant concept of lead acid batteries that are used in automotive applications. This is achieved with the use of smart single Cover (Lid), EIC vent, airlock vent cap part, Anti-spill reversible gas flow side vent & Secondary Airlock adapter in the construction of lead acid battery.

Title: Cost Effective High Efficient Tubular Plate For Lead Acid Battery
Application Number : 2926/CHE/2015
This invention relates to the tubular plate that used in the Tubular lead acid battery which is cost effective and high efficient. The tubular plate having the vertical spines originating from the top bar is introduced with an engineering plastic protector which seals the lead alloy top bar, holding the individual spines at the origin point as well as gauntlets on assembly. The plastic top bar is of two parts and is sealed by any advanced assembly mechanism.
The required active material in the form of powder or paste is held between the spine and the gauntlets; this is sealed at the bottom using a novel end cap. This novel end cap has lead or lead alloy interlink chain, once inserted at the bottom it connects all the individual spines and create a path for uniform distribution of current flow during its service life.
This novel tubular plate can be very well adopted as negative plate also in the lead acid battery. Moreover the batteries assembled with the combination of tubular positive and negative plate may not require separator between them, resulting in lower manufacturing cost. Furthermore, this invention also relates to the lead acid battery having tubular plate which has the beneficial effects like saving power & cost, safety and reliability

Future Goals

Seeking a globally renowned organization having competitive environment where I can use my skills and experience in design & development in an environment that offers professional growth and satisfaction while being creative, innovative and adaptive.